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- Sugar | Uttam Sucrotech
Sugar / What We Do / Sugar / Uttam Sucrotech is your trusted partner in comprehensive sugar industry solutions. Being leaders in EPC Sugar Turnkey Projects, we also specialize in designing, manufacturing, and implementing Integrated Sugar Plants that streamline every stage of production, from raw material cultivation to refined sugar. Our integrated approach guarantees maximum efficiency, sustainability, and quality at every step. In addition to turnkey plants, we also provide standalone solutions for critical stages of sugar manufacturing. These include Sugar Refineries, Process/Boiling House Equipment, and Cane Milling and Juice Extraction Plants, offering tailored, high-performance systems for each stage of production.
- Savannah Sugar, Nigeria | Uttam Sucrotech
international project / Projects / International Projects / Savannah Sugar, Nigeria / Savannah Sugar, Nigeria The Dangote Group, one of Nigeria’s most prestigious and diversified business conglomerates with its operational headquarters in Lagos, is a recognized leader in the Nigerian sugar industry. As part of its ambitious growth plans, the Group undertook a major expansion of its subsidiary, Savannah Sugar Company, doubling its crushing capacity from 3,000 TCD to 6,000 TCD. Uttam Sucrotech successfully executed the Process House Expansion Package for Savannah Sugar. The scope of supply and installation included: State-of-the-art juice heaters and evaporators Continuous vacuum pans and auxiliaries A modern vertical crystallizer The project was carried out in close collaboration with M/s J. P. Mukherji & Associates Pvt. Ltd. (JPMA), one of India’s most renowned sugar consulting companies, who served as the consultant for this expansion. With this successful execution, Uttam Sucrotech has further strengthened its global footprint, delivering world-class engineering solutions and contributing to the advancement of Nigeria’s sugar industry.
- Uttam’s Sugar Mills, India | Uttam Sucrotech
Domestic Project / Projects / Domestic Projects / Uttam’s Sugar Mills, India / Uttam’s Sugar Mills Uttam’s own refinery units demonstrate USIPL’s expertise in building world-class sugar refineries, focusing on consistent quality and operational excellence: Sher Mau Refinery, Uttar Pradesh, India Refinery Capacity: 550 TPD Process: Melt Phospho-flotation Sugar Quality: 35 ICUMSA The Shermau refinery utilizes the Melt Phospho-flotation process, achieving high-quality sugar with excellent color and purity. This refinery meets international standards for quality and efficiency. Khaikheri Refinery, Uttar Pradesh, India Refinery Capacity: 450 TPD Process: Melt Phospho-flotation Sugar Quality: 35 ICUMSA At Khaikheri, Uttam’s own refinery, the Melt Phospho-flotation process is used to produce refined sugar with consistent quality, optimizing the efficiency of the entire refining operation. Libberheri Refinery, Uttarakhand, India Refinery Capacity: 600 TPD Process: Melt Phospho-flotation with Ion Exchange Sugar Quality: 15 ICUMSA The Libberheri refinery uses Melt Phospho-flotation with Ion Exchange technology, ensuring superior sugar quality with an ICUMSA of 15. This advanced technology significantly improves the sugar’s color and purity, making it ideal for high-quality markets. Barkatpur Sugar Mill, Uttar Pradesh, India Plant Capacity: 8500 TCD Process: Double Sulphitation Sugar Quality: 80 ICUMSA
- DCM Shriram Ltd., Ajbapur | Uttam Sucrotech
Domestic Project / Projects / Domestic Projects / DCM Shriram Ltd., Ajbapur / DCM Shriram Ltd., Ajbapur This project at DCM Shriram Ltd., Ajbapur, represents a cutting-edge addition to India’s sugar production capacity, focusing on efficient juice extraction processes. The plant is designed to handle an impressive capacity of 6,000 Tons of Cane per Day (TCD), ensuring high throughput and reliability in operations. Key highlights of the project include: Juice Extraction Capacity: 6,000 TCD Milling Configuration: 5-mill tandem setup with 40” x 78” four-roller mills Advanced Technology: Incorporating precision-engineered mills for optimized juice extraction, ensuring maximum sugar recovery and efficiency This project strengthens the industrial capabilities of DCM Shriram Ltd., enhancing its competitiveness in the sugar sector. By utilizing advanced milling technology, the plant boosts efficiency and ensures sustainable operations, contributing to the overall growth of India’s sugar industry.
- Global Presence | Uttam Sucrotech
global presence / Who We Are / Global Presence / 58+ Countries 450+ Projects Completed Uttam Sucrotech has established a robust global presence, delivering excellence across 58 countries with 450+ completed projects . Our expertise in Engineering, Procurement, and Construction (EPC) solutions spans continents, enabling us to execute turnkey projects in regions including Latin America, Africa, the Middle East, Asia and beyond. Each project reflects our commitment to quality, innovation and sustainability, tailored to meet the unique needs of our international clients. From integrated sugar plants, co-generation, and ethanol facilities to agro-industrial systems and more, Uttam Sucrotech continues to set benchmarks globally, building long-lasting partnerships and contributing to industrial growth worldwide. Uttam Sucrotech’s strong footprint spans nearly across all major sugarcane-producing regions worldwide. FEATURED CLIENTS
- Wonji Shoa Sugar factory, Ethiopia | Uttam Sucrotech
international project / Projects / International Projects / Wonji Shoa Sugar factory, Ethiopia / Wonji Shoa Sugar factory, Ethiopia Wonji Shoa Sugar Factory is a Greenfield sugar project promoted by the government of Ethiopia, which was commissioned in the year 2013. The project, 110 km SouthEast of the capital near Nazareth city in Oromia Regional State, was conceptualized in a bid to replace old sugar factories of the region namely Wonji and Shoa. This project was carried out under the Indian Line of Credit to the Ethiopian government. USIPL is the EPC contractor of the project including the civil works. The salient features of the project are: Location: Oromia Regional State Plant Capacity: 6,250 TCD Steam Generation: 2 x 130 t/h (260 t/h); 67 kg/cm²(a); 515°C size Power Co-generation: 31.5 MWh Production Milestone: 800,000 Sugar bag within 250 days (5 days ahead of schedule) Factory Statistics First Season: Total Sugar Produced: 81000 MT Total High Grade (Coca Cola) Sugar: 5200 MT Produced (ICUMSA 80 and below) Sugar Recovery percentage: 11.83% Positive Impact of the Project in the Region This project led to agricultural expansion around Wakie Tiyo, Welenchiti and North Dodota areas making 16,000 hectares of sugarcane plantation field in total. Out of this the 7,000 hectares of sugarcane field is owned by out grower farmers of the surrounding area. There are 32 Sugarcane Out-growers associations of 9,100 member farmers, who are directly benefited from this Project. The Factory supports the farmers with seeds, irrigation facilities and rendering professional as well as technical support to them. This project not only saved the country’s expenditure on Sugar imports but also contributed electric power to the national grid.
- Mechanical Vapor Recompression Systems | Uttam Sucrotech
Uttam Sucrotech offers advanced Mechanical Vapor Recompression (MVR) Systems engineered for high-efficiency evaporation and concentration processes in sugar plants. Mechanical Vapor Recompression (MVR) System / What We Do / Mechanical Vapor Recompression Systems / Uttam Sucrotech offers advanced Mechanical Vapor Recompression (MVR) Systems engineered for high-efficiency evaporation and concentration processes in sugar plants. As energy optimization becomes a critical factor in plant design and modernization, MVR technology represents a significant advancement in reducing steam dependency while maintaining high thermal performance. Mechanical Vapor Recompression (MVR) Mechanical Vapor Recompression (MVR) is an energy-recovery evaporation technology that recycles vapor generated during the evaporation process. Instead of using continuous fresh steam from boilers, the system: Captures low-pressure vapor generated in the evaporator Compresses the vapor mechanically Raises its temperature and pressure Reuses it as the heating medium for evaporation This creates a closed-loop energy cycle, significantly reducing external steam demand. Technical Working Principle The MVR evaporation cycle operates through the following sequence: 1. Sugar juice or syrup enters the evaporator body. 2. Heat causes evaporation and vapor generation. 3. Generated vapor is routed to a mechanical compressor. 4. The compressor increases vapor pressure and temperature. 5. The recompressed vapor is returned to the heating side of the evaporator. 6. Continuous evaporation proceeds with minimal fresh steam input. The system primarily utilizes electrical power for compression, replacing conventional high steam consumption. Application in Sugar Plants MVR systems are integrated into: Multiple Effect Evaporator (MEE) systems High Brix syrup concentration Refinery evaporation sections Condensate recovery systems Plant capacity expansion and modernization projects MVR can operate as a standalone evaporation unit or be integrated with existing evaporator stations. Energy & Process Integration In cogeneration-based sugar plants: Reduced steam load improves overall steam balance Turbine efficiency is optimized Surplus power generation potential increases Boiler operating pressure requirements are minimized MVR shifts the energy requirement from thermal to electrical, enabling improved process control and automation. Key Technical Features High-efficiency mechanical vapor compressor Optimized evaporator design for stable operation Advanced automation and control systems Low noise and vibration configuration Compact layout for retrofit installations Integrated condensate management system Designed for continuous high-load operation Uttam’s MVR systems are delivered as part of a comprehensive engineering package including: Process design & thermal calculations Mechanical design & fabrication Compressor integration Electrical & instrumentation systems Automation and PLC-based controls Supervision, Installation & commissioning support
- Riopaila Castilla S.A., Colombia | Uttam Sucrotech
International project / Projects / International Projects / Riopaila Castilla S.A., Colombia / Riopaila Castilla S.A., Colombia Riopaila Castilla S.A., one of Colombia’s leading sugar producers, entrusted Uttam Sucrotech with the supply of a state-of-the-art traveling grate boiler designed for multi-fuel flexibility. This advanced system was engineered to operate efficiently on coal, bagasse and gas, ensuring operational reliability and sustainability. Project Highlights: Steam Generation Capacity: 150 TPH at 67 kg/cm² (a), 490°C Sugar Production: 450,000 tonnes of white sugar per annum Fuel Flexibility: Capable of operating on coal, bagasse and gas Project Status: Successfully completed in 2014 This project demonstrates Uttam Sucrotech’s capability to deliver cutting-edge, flexible boiler technology to support large-scale sugar production while enhancing energy efficiency. By offering solutions that adapt to multiple fuel sources, Uttam Sucrotech has reinforced its position as a trusted global partner in sugar and power engineering solutions.
- Horyal Investment Holding Company, Uganda | USIPL
International project / Projects / International Projects / Horyal Investment Holding Company / Horyal Investment Holding Company, Uganda Horyal Sugar Factory (Atiak) is a Greenfield Sugar Project promoted by Horyal Investment Holding Company Limited. The Sugar Factory is located in Gem Farm, Atiak sub-county, Kilak County, in Amuru District, in the Northern Region of Uganda. The new sugar factory has a capacity to crush 1,650 tonnes of raw cane daily, producing 66,000 tonnes (66,000,000 kg) of sugar annually. USIPL is the EPC contractor of the project. The salient features of the project are: Location: Atiak sub-county, Amuru District Plant Capacity: 1,650 TCD Steam Generation: 50 t/h; 45 kg/cm²(a); 485°C size Power Co-generation: 6 MWh The commissioning of the factory is expected in early 2018 with first production output of sugar planned for June 2018. Positive Impact of the Project in the Region The factory will employ over 1,500 people and has contracted with over 5,000 out-growers. The promoters of the company have established a working relationship with Gulu Women Entrepreneurs Association Limited (GWEAL) with an objective to develop the districts of Amuru, Atiak, Kamdin and Noya in Northern Uganda.
- What We Do | Uttam Sucrotech
WHAT WE DO / What We Do / Sugar EPC Greenfield EPC Co-Generation EPC Sugar Ethanol Energy Saving Power Co-Generation Modernization & Expansion Waste Water Treatment Plant ZLD Solutions O&M Services Contract Manufacturing
- Uttam Sucrotech – Global Leaders in Sugar, Power & Ethanol Turnkey Solutions
Uttam Sucrotech is a globally recognized leader, delivering world-class turnkey solutions in the Sugar, Power, and Ethanol sectors through cutting-edge expertise in Engineering, Procurement, and Construction (EPC). OUR SERVICES Diverse solutions tailored to your every need Sugar EPC The Only Company with IMS Certification for Sugar EPC Project Co-Generation EPC Uttam offers EPC solution for Co-Generation Plants from Steam Generation to Power Generation Ethanol Uttam offers EPC Solutions to produce Refined quality Sulphur less sugar from raw sugar Energy Uttam through its Technology Partner M/s Vogelbusch offers industrial biotechnology Sugar Uttam through its Technology Partner M/s Vogelbusch offers industrial biotechnology LEARN MORE 58+ Countries 450 projects completed WORLD MAP Global Presence Uttams presence across all the sugarcane producing countries in the world OUR PROJECTS Featured Projects White Nile Sugar Company Wonji Shoa Sugar factory Kakira Sugar Ltd., Uganda Kinyara Sugar Ltd. Shri Ambalika Sugar, Maharashtra, India Ramala Sahkari Chini Mills Ltd. Panipat Cooperative Sugar Mills Limited Lauh Purush White Nile Sugar Company Wonji Shoa Sugar factory Kakira Sugar Ltd., Uganda Kinyara Sugar Ltd. Shri Ambalika Sugar, Maharashtra, India Ramala Sahkari Chini Mills Ltd. Panipat Cooperative Sugar Mills Limited Lauh Purush White Nile Sugar Company Wonji Shoa Sugar factory Kakira Sugar Ltd., Uganda Kinyara Sugar Ltd. Shri Ambalika Sugar, Maharashtra, India Ramala Sahkari Chini Mills Ltd. Panipat Cooperative Sugar Mills Limited Lauh Purush White Nile Sugar Company Wonji Shoa Sugar factory Kakira Sugar Ltd., Uganda Kinyara Sugar Ltd. Shri Ambalika Sugar, Maharashtra, India Ramala Sahkari Chini Mills Ltd. Panipat Cooperative Sugar Mills Limited Lauh Purush MORE PROJECTS Featured Clients MORE CLIENTS
- Sugar Refineries & Refinery Projects - Uttam Sucrotech
Build high-efficiency sugar refineries with Uttam Sucrotech, offering advanced technology and turnkey solutions. Connect with us today! Sugar refineries / What We Do / Sugar / Sugar Refineries / We offer EPC Solutions to produce Refined Sugar (Sulphur less sugar) from raw sugar (Stand-alone refinery) as well as Cane juice processing in integrated sugar plant (Backend refinery). Raw Sugar Handling, Affination & Melting System Raw Sugar Handling – Raw Sugar Unloading, Sugar Distribution System inside ware house, Raw Sugar Feeding System, Online Sugar weigher, lump crusher, Screw Conveyors, Magma Mingler, Affination Centrifugal Machine. Raw Sugar melting – Magma Mixtures & Sugar Melter Raw Melt Clarification System by Defeco Remelt Process Melt Clarification System – Heat Exchangers, Reaction tank & Cavitation Aerator, Flotation Clarifier,Chemical Preparation & Dosing System Melt Filtration – Deep Bed Filter & Self-cleaning Check Filters Scum De-sweetening System for Standalone refineries – Scum mixing tank, Flotation clarifiers, Filter press with complete accessories. Raw Melt Clarification System by Carbonation Process CO2 Cooling Section – Cyclone separator, CO2 scrubber, Cooling Tower etc. Melt Clarification System – Carbonator with complete accessories Melt Filtration – Rotary Leaf Filter with complete accessories or single stage filtration process. Scum De-sweetening System – Filter Press with complete accessories Melt Decolourization Melt Decolourization System – Ion Exchange Resin Column, GAC, PAC for melt decolourization with complete accessories IER Regeneration System – Brine Preparation, Brine Filtration, Filter Brine & HCL recirculation system. Brine Recovery system – Single Stage as well as Double Stage Liquid waste removal system – Brine Concentrator, Concentrated Brine Dryer Melt Concentrator Melt Concentrating system – Melt Concentrator Falling Film and Robert Type of Single & Double Stage Melt Recirculation & Transfer system – Recirculation Pumps and Transfer Pumps Refined Sugar Crystallization Crystallization system – Batch Pans, Vacuum Crystallizer and Seed Crystallizer Molasses Conditioning – DCH & Conventional Type Melt and Molasses Pan Supply Tanks Melt and Molasses Storage system – Melt and Molasses Tanks Massecuite Receiver – Air Cooled Crystallizer Sugar Curing Sugar Curing system – Pug Mills, Centrifugal Machines of Batch & Continuous type Sugar Handling, Drying, Conveying & Bagging Sugar Handling system – Sugar Hoppers Plain & Multi Tray type, Magma Mixture Sugar Drying and cooling system – Fluidized Bed Dryer, Rotary Dryer, Dust Collection System Sugar Conveying system – Bucket Elevator, Sugar Sizer & Screener, Sugar Belt Conveyor Sugar Storage & Bagging system – Sugar Conditioning Silos,Sugar Bins, Sugar Weighing Machines, Sugar Bagging & Stitching Machines Uttam Sucrotech’s overseas teams, specializing in project engineering, project planning and on-site execution, are fully equipped to meet the challenges of implementing projects in remote and difficult-to-access regions. We place the utmost importance on safety and stringent quality control during the erection of plant and machinery.

