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- Wonji Shoa Sugar factory, Ethiopia | Uttam Sucrotech
international project / Projects / International Projects / Wonji Shoa Sugar factory, Ethiopia / Wonji Shoa Sugar factory, Ethiopia Wonji Shoa Sugar Factory is a Greenfield sugar project promoted by the government of Ethiopia, which was commissioned in the year 2013. The project, 110 km SouthEast of the capital near Nazareth city in Oromia Regional State, was conceptualized in a bid to replace old sugar factories of the region namely Wonji and Shoa. This project was carried out under the Indian Line of Credit to the Ethiopian government. USIPL is the EPC contractor of the project including the civil works. The salient features of the project are: Location: Oromia Regional State Plant Capacity: 6,250 TCD Steam Generation: 2 x 130 t/h (260 t/h); 67 kg/cm²(a); 515°C size Power Co-generation: 31.5 MWh Production Milestone: 800,000 Sugar bag within 250 days (5 days ahead of schedule) Factory Statistics First Season: Total Sugar Produced: 81000 MT Total High Grade (Coca Cola) Sugar: 5200 MT Produced (ICUMSA 80 and below) Sugar Recovery percentage: 11.83% Positive Impact of the Project in the Region This project led to agricultural expansion around Wakie Tiyo, Welenchiti and North Dodota areas making 16,000 hectares of sugarcane plantation field in total. Out of this the 7,000 hectares of sugarcane field is owned by out grower farmers of the surrounding area. There are 32 Sugarcane Out-growers associations of 9,100 member farmers, who are directly benefited from this Project. The Factory supports the farmers with seeds, irrigation facilities and rendering professional as well as technical support to them. This project not only saved the country’s expenditure on Sugar imports but also contributed electric power to the national grid.
- Mechanical Vapor Recompression Systems | Uttam Sucrotech
Uttam Sucrotech offers advanced Mechanical Vapor Recompression (MVR) Systems engineered for high-efficiency evaporation and concentration processes in sugar plants. Mechanical Vapor Recompression (MVR) System / What We Do / Mechanical Vapor Recompression Systems / Uttam Sucrotech offers advanced Mechanical Vapor Recompression (MVR) Systems engineered for high-efficiency evaporation and concentration processes in sugar plants. As energy optimization becomes a critical factor in plant design and modernization, MVR technology represents a significant advancement in reducing steam dependency while maintaining high thermal performance. Mechanical Vapor Recompression (MVR) Mechanical Vapor Recompression (MVR) is an energy-recovery evaporation technology that recycles vapor generated during the evaporation process. Instead of using continuous fresh steam from boilers, the system: Captures low-pressure vapor generated in the evaporator Compresses the vapor mechanically Raises its temperature and pressure Reuses it as the heating medium for evaporation This creates a closed-loop energy cycle, significantly reducing external steam demand. Technical Working Principle The MVR evaporation cycle operates through the following sequence: 1. Sugar juice or syrup enters the evaporator body. 2. Heat causes evaporation and vapor generation. 3. Generated vapor is routed to a mechanical compressor. 4. The compressor increases vapor pressure and temperature. 5. The recompressed vapor is returned to the heating side of the evaporator. 6. Continuous evaporation proceeds with minimal fresh steam input. The system primarily utilizes electrical power for compression, replacing conventional high steam consumption. Application in Sugar Plants MVR systems are integrated into: Multiple Effect Evaporator (MEE) systems High Brix syrup concentration Refinery evaporation sections Condensate recovery systems Plant capacity expansion and modernization projects MVR can operate as a standalone evaporation unit or be integrated with existing evaporator stations. Energy & Process Integration In cogeneration-based sugar plants: Reduced steam load improves overall steam balance Turbine efficiency is optimized Surplus power generation potential increases Boiler operating pressure requirements are minimized MVR shifts the energy requirement from thermal to electrical, enabling improved process control and automation. Key Technical Features High-efficiency mechanical vapor compressor Optimized evaporator design for stable operation Advanced automation and control systems Low noise and vibration configuration Compact layout for retrofit installations Integrated condensate management system Designed for continuous high-load operation Uttam’s MVR systems are delivered as part of a comprehensive engineering package including: Process design & thermal calculations Mechanical design & fabrication Compressor integration Electrical & instrumentation systems Automation and PLC-based controls Supervision, Installation & commissioning support
- Riopaila Castilla S.A., Colombia | Uttam Sucrotech
International project / Projects / International Projects / Riopaila Castilla S.A., Colombia / Riopaila Castilla S.A., Colombia Riopaila Castilla S.A., one of Colombia’s leading sugar producers, entrusted Uttam Sucrotech with the supply of a state-of-the-art traveling grate boiler designed for multi-fuel flexibility. This advanced system was engineered to operate efficiently on coal, bagasse and gas, ensuring operational reliability and sustainability. Project Highlights: Steam Generation Capacity: 150 TPH at 67 kg/cm² (a), 490°C Sugar Production: 450,000 tonnes of white sugar per annum Fuel Flexibility: Capable of operating on coal, bagasse and gas Project Status: Successfully completed in 2014 This project demonstrates Uttam Sucrotech’s capability to deliver cutting-edge, flexible boiler technology to support large-scale sugar production while enhancing energy efficiency. By offering solutions that adapt to multiple fuel sources, Uttam Sucrotech has reinforced its position as a trusted global partner in sugar and power engineering solutions.
- Horyal Investment Holding Company, Uganda | USIPL
International project / Projects / International Projects / Horyal Investment Holding Company / Horyal Investment Holding Company, Uganda Horyal Sugar Factory (Atiak) is a Greenfield Sugar Project promoted by Horyal Investment Holding Company Limited. The Sugar Factory is located in Gem Farm, Atiak sub-county, Kilak County, in Amuru District, in the Northern Region of Uganda. The new sugar factory has a capacity to crush 1,650 tonnes of raw cane daily, producing 66,000 tonnes (66,000,000 kg) of sugar annually. USIPL is the EPC contractor of the project. The salient features of the project are: Location: Atiak sub-county, Amuru District Plant Capacity: 1,650 TCD Steam Generation: 50 t/h; 45 kg/cm²(a); 485°C size Power Co-generation: 6 MWh The commissioning of the factory is expected in early 2018 with first production output of sugar planned for June 2018. Positive Impact of the Project in the Region The factory will employ over 1,500 people and has contracted with over 5,000 out-growers. The promoters of the company have established a working relationship with Gulu Women Entrepreneurs Association Limited (GWEAL) with an objective to develop the districts of Amuru, Atiak, Kamdin and Noya in Northern Uganda.
- What We Do | Uttam Sucrotech
WHAT WE DO / What We Do / Sugar EPC Greenfield EPC Co-Generation EPC Sugar Ethanol Energy Saving Power Co-Generation Modernization & Expansion Waste Water Treatment Plant ZLD Solutions O&M Services Contract Manufacturing
- Uttam Sucrotech – Global Leaders in Sugar, Power & Ethanol Turnkey Solutions
Uttam Sucrotech is a globally recognized leader, delivering world-class turnkey solutions in the Sugar, Power, and Ethanol sectors through cutting-edge expertise in Engineering, Procurement, and Construction (EPC). OUR SERVICES Diverse solutions tailored to your every need Sugar EPC The Only Company with IMS Certification for Sugar EPC Project Co-Generation EPC Uttam offers EPC solution for Co-Generation Plants from Steam Generation to Power Generation Ethanol Uttam offers EPC Solutions to produce Refined quality Sulphur less sugar from raw sugar Energy Uttam through its Technology Partner M/s Vogelbusch offers industrial biotechnology Sugar Uttam through its Technology Partner M/s Vogelbusch offers industrial biotechnology LEARN MORE 58+ Countries 450 projects completed WORLD MAP Global Presence Uttams presence across all the sugarcane producing countries in the world OUR PROJECTS Featured Projects White Nile Sugar Company Wonji Shoa Sugar factory Kakira Sugar Ltd., Uganda Kinyara Sugar Ltd. Shri Ambalika Sugar, Maharashtra, India Ramala Sahkari Chini Mills Ltd. Panipat Cooperative Sugar Mills Limited Lauh Purush White Nile Sugar Company Wonji Shoa Sugar factory Kakira Sugar Ltd., Uganda Kinyara Sugar Ltd. Shri Ambalika Sugar, Maharashtra, India Ramala Sahkari Chini Mills Ltd. Panipat Cooperative Sugar Mills Limited Lauh Purush White Nile Sugar Company Wonji Shoa Sugar factory Kakira Sugar Ltd., Uganda Kinyara Sugar Ltd. Shri Ambalika Sugar, Maharashtra, India Ramala Sahkari Chini Mills Ltd. Panipat Cooperative Sugar Mills Limited Lauh Purush White Nile Sugar Company Wonji Shoa Sugar factory Kakira Sugar Ltd., Uganda Kinyara Sugar Ltd. Shri Ambalika Sugar, Maharashtra, India Ramala Sahkari Chini Mills Ltd. Panipat Cooperative Sugar Mills Limited Lauh Purush MORE PROJECTS Featured Clients MORE CLIENTS
- Sugar Refineries & Refinery Projects - Uttam Sucrotech
Build high-efficiency sugar refineries with Uttam Sucrotech, offering advanced technology and turnkey solutions. Connect with us today! Sugar refineries / What We Do / Sugar / Sugar Refineries / We offer EPC Solutions to produce Refined Sugar (Sulphur less sugar) from raw sugar (Stand-alone refinery) as well as Cane juice processing in integrated sugar plant (Backend refinery). Raw Sugar Handling, Affination & Melting System Raw Sugar Handling – Raw Sugar Unloading, Sugar Distribution System inside ware house, Raw Sugar Feeding System, Online Sugar weigher, lump crusher, Screw Conveyors, Magma Mingler, Affination Centrifugal Machine. Raw Sugar melting – Magma Mixtures & Sugar Melter Raw Melt Clarification System by Defeco Remelt Process Melt Clarification System – Heat Exchangers, Reaction tank & Cavitation Aerator, Flotation Clarifier,Chemical Preparation & Dosing System Melt Filtration – Deep Bed Filter & Self-cleaning Check Filters Scum De-sweetening System for Standalone refineries – Scum mixing tank, Flotation clarifiers, Filter press with complete accessories. Raw Melt Clarification System by Carbonation Process CO2 Cooling Section – Cyclone separator, CO2 scrubber, Cooling Tower etc. Melt Clarification System – Carbonator with complete accessories Melt Filtration – Rotary Leaf Filter with complete accessories or single stage filtration process. Scum De-sweetening System – Filter Press with complete accessories Melt Decolourization Melt Decolourization System – Ion Exchange Resin Column, GAC, PAC for melt decolourization with complete accessories IER Regeneration System – Brine Preparation, Brine Filtration, Filter Brine & HCL recirculation system. Brine Recovery system – Single Stage as well as Double Stage Liquid waste removal system – Brine Concentrator, Concentrated Brine Dryer Melt Concentrator Melt Concentrating system – Melt Concentrator Falling Film and Robert Type of Single & Double Stage Melt Recirculation & Transfer system – Recirculation Pumps and Transfer Pumps Refined Sugar Crystallization Crystallization system – Batch Pans, Vacuum Crystallizer and Seed Crystallizer Molasses Conditioning – DCH & Conventional Type Melt and Molasses Pan Supply Tanks Melt and Molasses Storage system – Melt and Molasses Tanks Massecuite Receiver – Air Cooled Crystallizer Sugar Curing Sugar Curing system – Pug Mills, Centrifugal Machines of Batch & Continuous type Sugar Handling, Drying, Conveying & Bagging Sugar Handling system – Sugar Hoppers Plain & Multi Tray type, Magma Mixture Sugar Drying and cooling system – Fluidized Bed Dryer, Rotary Dryer, Dust Collection System Sugar Conveying system – Bucket Elevator, Sugar Sizer & Screener, Sugar Belt Conveyor Sugar Storage & Bagging system – Sugar Conditioning Silos,Sugar Bins, Sugar Weighing Machines, Sugar Bagging & Stitching Machines Uttam Sucrotech’s overseas teams, specializing in project engineering, project planning and on-site execution, are fully equipped to meet the challenges of implementing projects in remote and difficult-to-access regions. We place the utmost importance on safety and stringent quality control during the erection of plant and machinery.
- Sugar EPC Projects & Turnkey Solutions - Uttam Sucrotech
Explore Uttam Sucrotech’s Sugar EPC Projects offering complete turnkey solutions, advanced engineering, and design for high-efficiency sugar plants worldwide. Contact us now. projects / Projects / At Uttam Sucrotech, we take pride in delivering comprehensive EPC solutions for a wide range of industries. From integrated sugar plants and co-generation power facilities to ethanol production and wastewater treatment plants, our projects reflect a deep commitment to innovation, sustainability, and excellence. With expertise in sugar EPC, process and boiling house equipment, cane milling and juice extraction plants, ethanol and distillery plants, power generation, and more, we seamlessly execute projects that drive growth and create value for our partners. Whether modernizing existing facilities, expanding operations, or implementing cutting-edge solutions, Uttam Sucrotech is dedicated to shaping the future of industrial and agricultural systems. Here Are a Few Featured Projects: Explore how Uttam Sucrotech transforms industries through iconic international and domestic projects, setting benchmarks in engineering and sustainable development. Featured Domestic Projects We have created an enviable reputation for In-house manufacturing of all the related Sugar Plant equipment, maintaining the highest Quality standards. Featured International Projects Provides world-class EPC solutions for Co-Generation Plants, delivering end-to-end services from steam generation to power generation.
- Copyright | Uttam Sucrotech
Copyright All content on this website, including but not limited to text, images, graphics, logos, videos, designs, and software, is the property of USIPL (Uttam Sucrotech International Private Limited) and is protected by international copyright laws and intellectual property regulations. Unauthorized reproduction, distribution, modification, or use of any content without explicit written permission from USIPL is strictly prohibited. This includes the use of any materials for commercial purposes or on other websites. You may download or print a copy of materials from this website for personal, non-commercial use, provided that you do not remove any copyright, trademark, or other proprietary notices. Any other use requires prior consent from USIPL. For permission requests or inquiries regarding the use of any content on this site, please contact: USIPL (Uttam Sucrotech International Private Limited) H-194, Sector 63, Noida–201301, INDIA. T: +91-120-4726400. Email: info@usipl.com www.usipl.com All rights reserved.
- Domestic Projects | Uttam Sucrotech
Explore Uttam Sucrotech’s domestic EPC sugar projects in India, delivering turnkey plants with in-house manufacturing, co-generation, and quality execution. FEATURED DOMESTIC PROJECTS / Projects / Domestic Projects / Ramala Sahkari Chini Mills Ltd. Ramala, India Panipat Cooperative Sugar Mills Limited Panipat, India Shri Ambalika Sugar Maharashtra, India Lauh Purush Chattisgarh, India DCM Shriram Ltd. Ajbapur, India Warana Sugar Ltd. Maharashtra, India Wave Industries Ltd. Punjab, India Godavari Sugar Karnataka, India JGN Sugar and Boifuels Pvt Ltd. Sitarganj, India Uttam’s Sugar Mills Barkatpur, Khai Kheri & Libberheri, India
- Promaiz Distillery, Argentina | Uttam Sucrotech
International project / Projects / International Projects / Promaiz Distillery, Argentina / Promaiz Distillery, Argentina Uttam successfully executed the 75 KLPD Distillery Project for Promaiz Distillery, Argentina, involving the design, engineering, and commissioning of advanced distillery systems manufactured to ASME standards. The project aimed at enhancing the production capacity and operational efficiency of the distillery, ensuring optimal process control and minimal energy consumption. Project Highlights: Design and Engineering: The distillery system was custom-designed to meet Promaiz’s production goals, incorporating cutting-edge technologies for fermentation, distillation, and alcohol recovery. Manufacturing and Supply: All critical process equipment, including fermenters, distillation columns, and ancillary systems, were fabricated in compliance with ASME standards to ensure high-quality, durable, and safe operations. Commissioning and Integration: The project involved seamless integration of equipment into the existing plant infrastructure, with performance testing ensuring optimal efficiency and compliance with international quality standards. Key Benefits: Improved Production Capacity: The installation of 75 KLPD distillery units enhances throughput while maintaining high-quality output. Energy Efficiency: The systems are designed for reduced energy consumption, optimizing operational costs and environmental sustainability. Compliance with Global Standards: All equipment adheres to ASME standards, ensuring reliable, safe, and efficient operation throughout the distillation process. This project demonstrates our expertise in delivering high-performance, turnkey distillery solutions tailored to the specific needs of clients like Promaiz Distillery, Argentina, ensuring long-term operational excellence.
- Lauh Purush, Chattisgarh, India | Uttam Sucrotech
Domestic Project / Projects / Domestic Projects / Lauh Purush, Chattisgarh, India / LAUH PURUSH SARDAR PATEL SSK, INDIA EPC Greenfield Sugar Project This state-of-the-art Greenfield project marks a major milestone in sugar production technology and sustainable energy generation. Designed with cutting-edge engineering, the plant boasts a production capacity of 2,500 Tons of Cane per Day (TCD) , supported by an advanced milling system featuring four 33” x 66” mills equipped with Toothed Roller Pressure Feeders (TRPF) for optimized performance and efficiency. Key features of the project include: Processing Capacity: 2,500 TCD Sugar Process House Boilers: High-efficiency 75 TPH (87 ata, 515°C) boiler Power Generation: Integrated co-generation system with two turbines – 1 x 9 MW and 1 x 5 MW, providing a total capacity of 14 MW Comprehensive Civil Works: Ensuring robust infrastructure to support seamless operations This project not only enhances sugar production capabilities but also demonstrates a strong commitment to sustainable and efficient energy use, utilizing the latest in power co-generation technology. It stands as a testament to innovation in India’s sugar industry, driving growth and contributing to energy self-reliance.

