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Greenfield EPC 

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At Uttam Sucrotech, we have developed competencies if delivering end-to-end
greenfield EPC solutions for the Sugar, Power, Ethanol sectors. With over
six decades of expertise, we provide our clients with world-class turnkey
projects that are developed with precision engineering, advanced
manufacturing, and sustainable practices. All executed with consistency and
the system-based approach of ISO 140001 certification.

Our Dubai-based associate company, Uttam Agriculture offers EPC solutions for agriculture. Completing  the entire gamut of solutions for a greenfield
sugar project. Making Uttam Sucrotech the only partner for total solutions.

Strengths that help us deliver comprehensive EPC solutions

1. Complete in-house manufacturing
capability

We are among the very few companies worldwide that design, engineer, and
manufacture every component of a sugar plant in-house. Our CNC-based
manufacturing facilities  and 100% in-house manufacturing for sugar plants,
ensure superior quality, high-precision finishes, and timely execution of
projects.
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2. Access to world’s best technologies

 Uttam Sucrotech’s exclusive technology collaborations with
world leaders are further enhanced with decades of operational experience.
Helping us deliver high technology equipment with longer performance
life-cycles and lower operational costs.

Strengths that help us deliver comprehensive EPC solutions

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3. Turnkey Project Delivery

​From feasibility studies and design & execution of all civil works to
equipment manufacturing, erection, commissioning, and also O&M—Uttam
delivers projects seamlessly, ensuring operational readiness from day one.
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4. Turnkey agriculture solutions

Uttam Sucrotech’s associate company manages the entire value chain for
sugarcane estates, transforming raw land into fully operational plantations
and ensuring continuous sugarcane availability for the sugar plants

5. Proven Track Record

Our portfolio includes some of the largest greenfield sugar projects in the
world, demonstrating our ability to execute complex, large-scale ventures
with excellence.

Greenfield EPC Project Lifecycle

At Uttam Sucrotech, every greenfield EPC project is executed through a structured lifecycle, ensuring strict adherence to project time-lines. Our
integrated approach combines decades of technical expertise with cutting-edge in-house capabilities.

1. Feasibility & Planning

  • Comprehensive Site Surveys – Topographical, geological and hydrological studies to determine suitability.

  • Cane Availability & Cultivation Assessment – Agri-logistics evaluation and planning to secure reliable feedstock perfectly suited for the location.

  • Techno-Economic Analysis – Capacity modeling, process simulation, and ROI projections.

  • Regulatory & Environmental Compliance – Assessing statutory clearances, sustainability benchmarks, and EIA studies.

 

Outcome: A technically and financially optimized project blueprint.

2. Engineering & Procurement

  • Process & Plant Engineering – Preparation of PFDs, P&IDs, general arrangements, and 3D modeling for precision design.

  • Equipment Design & Fabrication – 100% in-house manufacturing of core sugar plant machinery using CNC-driven facilities.

  • Procurement & Vendor Management – Strategic sourcing of auxiliary systems, utilities, and automation packages.

  • Quality Assurance – Adherence to ISO-certified IMS standards for consistency and reliability.

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Outcome: Fully engineered and fabricated systems aligned with project
specifications.

Greenfield EPC Project Lifecycle

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3. Construction & Erection

  • Civil & Structural Works – Foundations, plant buildings, and infrastructure executed under stringent quality control.

  • Mechanical Erection – Installation of process equipment, utilities, and supporting systems.

  • Electrical & Automation Systems – Complete HT/LT power distribution, control systems, and SCADA integration.

  • Safety & Compliance – Implementation of global HSE practices and safety audits throughout construction.

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Outcome: Robust plant infrastructure ready for commissioning.

4. Commissioning & Start-up

  • Pre-Commissioning Checks – System integrity testing, flushing, calibration, and trial runs.

  • Cold & Hot Commissioning – Sequential validation of mechanical, electrical, and automation systems under load.

  • Performance Guarantee Tests – Validation of throughput, efficiency, and emission compliance.

  • Knowledge Transfer – Training of client personnel for smooth operations and handover.

 

Outcome: Fully operational plant meeting all performance guarantees.

5. Ongoing Support & Lifecycle Services

  • Operations & Maintenance (O&M) – End-to-end management services to ensure uninterrupted performance.

  • Performance Optimization – Continuous monitoring, debottlenecking, and capacity enhancement.

  • Spare Parts & Retrofits – Fast-track supply of critical spares and modernization solutions.

  • Sustainability Enhancements – Integrating cogeneration, waste-to-energy, and water recycling solutions for long-term viability.

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Outcome: Sustained plant efficiency, profitability, and compliance
throughout the lifecycle.

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