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  • Manufacturing Facilities | Uttam Sucrotech

    Manufacturing facilities / Who We Are / Manufacturing Facilities /

  • Godavari Sugar, Karnataka, India | Uttam Sucrotech

    Domestic Project / Projects / Domestic Projects / Godavari Sugar, Karnataka, India / Godavari Sugar, Karnataka 50” x 100” Three Roller Mill with GRPF and Feed Roller Uttam successfully executed a major milling technology upgrade for the Godavari Sugar project in Karnataka, delivering a state-of-the-art 50” x 100” three-roller mill designed for higher efficiency and superior sugar recovery. The system integrates Grooved Roller Pressure Feeder (GRPF) technology along with an additional feed roller, ensuring enhanced juice extraction and improved throughput. Project Highlights: Mill Configuration: Advanced 50” x 100” three-roller system GRPF Technology: Improved juice extraction for higher recovery Feed Roller Addition: Optimized cane feeding for maximum efficiency This cutting-edge milling solution not only boosts productivity but also reduces energy consumption, reinforcing Godavari Sugar’s commitment to innovation, sustainability and high-performance sugar production in Karnataka.

  • Uttam Agriculture | Uttam Sucrotech

    Our associate company Uttam Agriculture based out of Dubai is a leader in delivering large-scale EPC, EPCM, and greenfield agricultural projects, with sugarcane development forming the backbone of its operations. The company manages the entire value chain, transforming raw land into fully operational plantations and processing facilities through: Feasibility studies to assess project viability Land preparation for efficient plantation development Irrigation systems tailored to local agro-climatic conditions Planting and crop management for sustainable growth Harvesting solutions including mechanization for efficiency Logistics and transportation for streamlined operations Mill integration ensuring seamless field-to-factory connectivity Learn More Uttam Agriculture / Uttam Agriculture / A joint venture between Uttam Agriculture (U.A.E.) and Explante (Brazil), revolutionizing sugarcane cultivation. Operating as a Tissue Culture Laboratory of Plants In Vitro, a specialized biotechnology entity that: Clone elite sugarcane and other crop varieties through advanced micropropagation Produce micropropagated seedlings of high genetic potential Ensure genetic purity and exceptional plant vigor Rapidly multiply disease-free plants at industrial scale under strict phytosanitary protocols Multiply plants at commercial scale Aim to significantly increase agricultural productivity Uttam Explante Learn More

  • Wave Industries Ltd., Punjab, India | Uttam Sucrotech

    Domestic project / Projects / Domestic Projects / Wave Industries Ltd., Punjab, India / Wave Industries Ltd., Punjab Uttam successfully executed the expansion of Wave Industries Ltd. to a 12,000 TCD capacity, delivering advanced solutions to boost efficiency and output. The project featured the installation of a 45” x 90” Three Roller Mill equipped with GRPF (Grooved Roller Pressure Feeder) and Feed Roller systems, engineered to significantly enhance juice extraction and improve processing efficiency. This expansion highlights Uttam’s capability to provide cutting-edge milling solutions that drive higher productivity and performance in the sugar industry. Key Highlights: Capacity Expansion: Upgraded the plant to handle 12,000 TCD with advanced milling technology. Efficient Crushing: The GRPF and Feed Roller systems optimize cane feeding, ensuring maximum extraction and reducing wear. Increased Efficiency: The new mill design improves extraction rates, energy use, and overall operational cost efficiency. Seamless Integration: Advanced automation ensures smooth integration with existing infrastructure for minimal downtime. This upgrade enhanced operational capacity, energy efficiency, and overall plant performance.

  • Juice Extraction & Cane Milling Plants - Uttam Sucrotech

    Uttam Sucrotech offers advanced Juice Extraction and Cane Milling Plants that maximize sugar recovery, improve efficiency, and ensure robust mechanical performance. Cane Milling & Juice Extraction Plants / What We Do / Sugar / Cane Milling & Juice Extraction Plants / Uttam Sucrotech offers a complete range of equipment for the Juice Extraction Plant, which is truly comprehensive and manufactured in-house at our ISO Certified Manufacturing facilities. We have created an enviable reputation for In-house manufacturing of all the related Cane Milling equipment, maintaining the highest Quality standards. The Range of equipment for Cane Handling, Preparation & Juice Extraction Plant: Cane Loaders “Uttam Tusker” Grab Type / Sling Type Cane Unloader Hilo Type Cane Unloader Feeder Tables Cane Carriers Cane Chopper Cane Leveller Shredder / Fibrizor Cane Mills of 3 roller, 4 roller, 5 roller & 6 roller configuration Toothed Roller Pressure Feeder (TRPF) Grooved Roller Pressure Feeder (GRPF) Bagasse Handling System EOT Cranes / Overhead Crane Uttam Sucrotech’s overseas teams, specializing in project engineering, project planning and on-site execution, are fully equipped to meet the challenges of implementing projects in remote and difficult-to-access regions. We place the utmost importance on safety and stringent quality control during the erection of plant and machinery.

  • Sukari Industries, Kenya | Uttam Sucrotech

    international project / Projects / International Projects / Sukari Industries, Kenya / Sukari Industries, Kenya USIPL has successfully completed a prestigious project for Sukari Industries Ltd. , Kenya, involving the expansion and modification of their milling plant to 4500 TCD . This comprehensive upgrade includes the supply, installation, and commissioning of advanced milling equipment to enhance operational efficiency and increase throughput. Scope of Supply: Hilo Unloaders for efficient cane unloading Feeder Tables & Cane Carrier Systems to streamline cane feeding Kicker and Head-on Cutter for optimized pre-processing Shredder for improving juice extraction 42” x 84” Mills to boost crushing capacity This expansion allows Sukari Industries to significantly increase their processing capacity, improve cane handling, and enhance juice extraction efficiency, supporting long-term growth and sustainability.

  • Technology | Uttam Sucrotech

    technology partners / Technology / Strategic Technology Partnerships We collaborate with leading global technology partners, combining their innovation with our decades of deep expertise to deliver best-in-class solutions for our clients. 1. Sugar Research Institute (SRI) (Australia) Leading the way in sugar process innovation with SRI, a global commercial arm of Australia’s Sugar Research Institute. Through this partnership, we offer advanced process house equipment, including continuous vacuum pans and short retention clarifiers, known for improving sugar crystal formation, reducing sugar loss, and enhancing overall process efficiency. SRI research-based innovations ensure that our solutions meet the evolving demands of the global sugar industry. SRI’s has significantly contributed to the Australian and the World Sugar Industry and has been recognized for its: Research into a wide range of sugar factory related technologies Applied skills in process design, equipment design and equipment commissioning. 2. Vogelbusch Biocommodities (Austria) Solutions Vogelbusch is the world leader in bioprocess engineering and consultancy services. For the alcohol distillation process, Uttam Sucrotech collaborates with Vogelbusch to deliver high-efficiency ethanol distillation plants. These systems enable better alcohol recovery rates and energy savings while maintaining superior product quality. Vogelbusch’s distillation technologies are renowned for optimizing bioethanol production from molasses and other feedstocks. Vogelbusch designs and engineers process plants for the global biotech sector for all stages of production – from raw material preparation through to the end products such as alcohol (bio ethanol), yeast, vinegar, organic acids (citric acid and gluconic acid) and starch sugar (glucose and HFS). This alliance allows us to offer Services such as: Detailed investigations of plant economics Procurement support including supply of key equipment, detailed piping engineering, assembly supervision and technical commissioning Turnkey installation of complete process design 3. Avant Garde UTTAM Collaborates with AVANT GARDE for Innovative & Green Boiler Solutions UTTAM, a leading provider of technological solutions for Sugar, Ethanol, and Power plants, has partnered with AVANT GARDE, a globally recognized engineering consultancy firm, to deliver innovative, sustainable, and energy-efficient boiler solutions for the process industries. This strategic collaboration combines UTTAM’s proven expertise in high-capacity boilers using a variety of fuels—with capacities of up to 300 TPH and operating pressures reaching 145 bar—along with its capabilities in power plant engineering, with AVANT GARDE’s extensive technical know-how and global experience in green technologies. Together, the two companies aim to accelerate the development and adoption of eco-friendly, high-performance boiler systems, tailored to meet the evolving environmental regulations and operational demands of modern industry. With this collaboration, UTTAM and AVANT GARDE reaffirm their shared commitment to driving cleaner, smarter, and more efficient energy solutions—paving the way for a more sustainable industrial future. 4. Goninan, Australia Goninan is one of the world leaders in Cane Milling Technology, for manufacturing Sugarcane Mills. As our key partner for juice extraction technology, Goninan brings expertise in the manufacturing of high-efficiency sugar mills, incorporating advanced mill drive systems and robust performance mechanisms to maximize extraction rates. Low Energy, High Efficiency Milling Technology from one of the leading sugar engineering companies in the world. The first in the world to design, manufacture the world’s biggest sugar mill – 55” x 110” Complete range of Mills from: 20”x 40” up to 55”x 110” size Available in 3/4/5/6 roller configuration Low power consumption at differential crushing rates Apart from Uttam, only Hitachi of Japan has access to Goninan 5. Matbox Consultants, France We have collaborated with MATBOX Consultant, France for a Revolutionary European technology for Sugarcane Mill Drive Misalignment Couplings "TAILFLEX COUPLING." This new Sugarcane Mill Drive Multi-Misalignment Coupling is superior in performance and has major advantages of Tailflex Coupling over Tail-bar, Sling and Rope-less coupling. LATEST TECHNOLOGY Advancing Sugar, Power, and Alcohol Plant Technologies We are committed to integrating state-of-the-art technologies into sugar, power, and alcohol plants to optimize performance, improve energy efficiency, and reduce operational costs. Our focus is on creating Integrated Industrial Complexes that combine sugar mills, cogeneration power plants, and fuel-ethanol distilleries, ensuring maximum resource utilization and efficiency. By partnering with globally recognized technology leaders, Uttam Sucrotech continuously delivers innovative solutions to modernize plant operations. Cutting-edge Technology Integration 1. Bagasse Drying & Moisture Control Systems: Our advanced bagasse drying units significantly improve fuel efficiency by reducing moisture content, thus enhancing boiler performance and reducing fuel consumption in cogeneration plants. 2. High-Pressure Boilers & Saturated Reheat Turbo-Cogeneration (SRTC): Our cogeneration systems incorporate high-pressure boilers coupled with SRTC systems, ensuring high steam generation efficiency and maximizing energy recovery during the sugarcane milling process. 3. Decanter Systems: Decanter systems are deployed for effective clarification of muddy juice, leading to enhanced sugar recovery, better juice quality, and reduced process downtime. 4. Steam Economy Devices: We integrate various steam-saving devices, such as: Central Flashing Systems Condensate Heaters Direct Contact Heaters (DCH) Molasses Conditioning Units Sugar Melting Systems Waste Heat Recovery Systems These devices help reduce steam consumption, minimize energy waste, and optimize heat utilization, contributing to significant energy savings. 5. SCADA Systems: Our Supervisory Control & Data Acquisition (SCADA) systems offer real-time monitoring and control of plant operations. SCADA enables precise process control, enhances efficiency, and ensures the optimization of energy usage across various stages of sugar, power, and ethanol production. Energy-Saving Approach At the heart of Uttam Sucrotech’s modernization strategy is energy optimization. Our plants are designed to achieve substantial reductions in steam and power consumption, thanks to cutting-edge steam-saving devices and cogeneration systems. By integrating waste heat recovery units and efficient cogeneration technologies, minimizing energy wastage and ensures maximum utilization of available resources. This approach not only cuts operational costs but also supports sustainability by reducing the carbon footprint of sugar, power, and alcohol plants. Our EPC solutions for the sugar, power, and alcohol industries are characterized by technical innovation, energy efficiency, and long-term sustainability. With strong collaborations and in-house engineering capabilities, we deliver modernization and expansion services that empower plants to operate at peak performance. By leveraging world-class technologies from A. Goninan, SRI, Vogelbusch, and MATBOX, Uttam Sucrotech ensures that your plant is equipped with the latest advancements to drive production, efficiency, and profitability in the global sugar sector. Tailflex Coupling Uttam Sucrotech has technically collaborated with MATBOX Consultant, France for a Revolutionary European technology for Sugarcane Mill Drive Misalignment Couplings "TAILFLEX COUPLING." This new Sugarcane Mill Drive Multi-Misalignment Coupling is superior in performance and the major advantages of Tailflex Coupling over Tail-bar, Sling and Rope-less coupling are mentioned below – Compact in size Less Weight High Efficiency Longer mechanical life Higher misalignment capacity Easy to install Lesser Swing diameter Easy maintenance “Success of the newly Introduced Tailflex Coupling” In a very short span, we have successfully delivered 50+ Tailflex Couplings across the globe. Few of our prestigious customers include Transmara Sugar, Kenya, PT. Adikarya Gemilang, Indonesia, PT Gunung Madu Plantation, Indonesia, Kakira Sugar, Uganda, Sukari Industries, Kenya, K.M. Sugar, India, Wave Industries, India, Somdiaa Group, Ivory Coast, Dangote Sugar, Nigeria, Balrampur Sugar Mill, India, DCM Sriram, India

  • Dangote Group - Nigeria | Uttam Sucrotech

    International project / Projects / International Projects / Dangote Group - Nigeria / Dangote Group - Nigeria WEST AFRICA’S LARGEST SUGAR COMPLEX – DANGOTE GROUP, NIGERIA Uttam Sucrotech is proud to announce a landmark achievement – being awarded the contract by the prestigious Dangote Group for setting up West Africa’s largest integrated sugar complex in Nigeria. The project includes a 24,000 TCD sugar plant alongside a state-of-the-art 140 KLPD ethanol facility, designed with cutting-edge global technologies. Impact of the Project: Significant reduction in Nigeria’s dependence on imported sugar. Conservation of valuable foreign exchange reserves. Direct and indirect employment generation for thousands, creating sustainable livelihoods for farmers. Contribution to the nation’s economic growth and self-reliance in sugar production. The Dangote Sugar Complex will be equipped with world-class technologies and equipment, with the bulk of sugar machinery being manufactured at Uttam’s state-of-the-art workshops in North India. Located just 45 km from New Delhi, these facilities are equipped with advanced CNC machines and are capable of manufacturing 100% of the equipment required for a sugar plant, ensuring global quality standards and unmatched reliability. This milestone project underscores Uttam Sucrotech’s leadership in delivering world-class turnkey solutions and further strengthens our presence in the African continent.

  • EPC | Uttam Sucrotech

    EPC / What We Do / EPC / Engineering | Procurement | Construction & Turn Key Projects Uttam Sucrotech has grown into a globally recognized leader at the forefront of innovation in Engineering, Procurement and Construction (EPC), delivering world-class turnkey solutions in the Sugar, Power and Ethanol sectors. We are one of the only companies worldwide capable of manufacturing complete sugar plants entirely in-house at our ISO-certified workshops. We combine decades of expertise with advanced technical capabilities to deliver turnkey solutions that meet the highest global standards. Uttam Sucrotech undertakes projects on a complete EPC/Turnkey basis, covering all phases from conceptualization to commissioning. Our extensive experience spans multiple successful EPC projects executed across Latin America, Africa, UAE, Asia and many others all over the globe. Our comprehensive EPC solutions for Co-Generation Plants include every stage from steam generation to power generation, encompassing design, manufacturing, supply, civil construction, erection, and commissioning. Specializing in both biomass and coal-based captive and co-generation power plants, we bring extensive experience in turbine setups from leading regions such as Europe, Japan, and India. Greenfield EPC At Uttam Sucrotech, we have developed competencies if delivering end-to-end greenfield EPC solutions for the Sugar, Power, Ethanol sectors. With over six decades of expertise, we provide our clients with world-class turnkey projects that are developed with precision engineering, advanced Sugar EPC We have created an enviable reputation for In-house manufacturing of all the related Sugar Plant equipment, maintaining the highest Quality standards. Co-Generation EPC Provides world-class EPC solutions for Co-Generation Plants, delivering end-to-end services from steam generation to power generation.

  • Who We Are | Uttam Sucrotech

    Learn how Uttam Sucrotech delivers turnkey EPC sugar plant solutions through in-house manufacturing, quality assurance, CSR, and global presence. ABOUT US / Who We Are / A global leader for EPC execution of sugar, power & ethanol projects Established in 1962 in India, Uttam Sucrotech has grown into a globally recognized leader at the forefront of innovation in Engineering, Procurement and Construction (EPC), delivering world-class turnkey solutions in the Sugar, Power and Ethanol sectors. ISO-accredited for integrated IMS systems, we are trusted worldwide for our unwavering commitment to exceptional quality, reliability and sustainable excellence. We are one of the only companies worldwide to design, engineer and manufacture complete sugar plants entirely in-house . Leveraging decades of expertise, our state-of-the-art CNC-based manufacturing facilities produce 100% of sugar plant equipment. Giving us unmatched control over quality, precision and delivery timelines. This capability allows us to deliver fully integrated turnkey solutions, ensuring seamless execution, long-term performance and profitability for our clients. Working in synergy with our associate company , Uttam Agriculture , we deliver end-to-end EPC/EPCM solutions that ensure total integration from field to mill. As part of Uttam Agriculture, UttamExplante specializes in revolutionizing sugarcane cultivation through advanced in-vitro plant tissue culture , delivering premium, disease-free, genetically uniform, high-vigor seedlings adapted to local agro-climatic conditions. Our process ensures consistent quality, rapid multiplication and climate-resilient varieties for higher yields, stronger disease resistance and sustainable growth. Core Competencies Uttam Sucrotech is recognized globally as the only organization capable of managing a complete Greenfield sugar project. From modern agricultural practices and logistics for cane transportation to the design, civil work and supply of the entire plant, including erection and commissioning. Furthermore, Uttam Sucrotech excels in continued operation and maintenance of the farms and the sugar factories long after project completion. Our commitment to the industry is reflected in our specialized services, including delivery of: Greenfield EPC: Turnkey project development from concept to commissioning. Sugar EPC (Brownfield): Comprehensive end-to-end solutions for greenfield and expansion sugar projects. Co-Generation EPC: Efficient and sustainable power generation solutions. Ethanol Production Facilities: Supporting biofuel production with state-of-the-art distilleries. Energy Solutions: Providing reliable and sustainable power options, especially through biomass power co-generation. Sugar Refineries: Advanced facilities for high-grade refined sugar production. Cane Milling & Juice Extraction Plants: Efficient extraction and milling technology for optimal yield. Process/Boiling House Equipment: Precision-engineered equipment for enhanced sugar processing. Operations & Maintenance Services: Ensuring the longevity and optimal performance of all facilities. Uttam Agriculture (Associate Company): Delivering end-to-end EPC/EPCM solutions that ensure seamless integration from field to mill. UttamExplante (under Uttam Agriculture): Specializing in revolutionizing sugarcane cultivation through advanced in-vitro plant tissue culture Mechanical Vapor Recompression (MVR): Recycling vapor generated during the evaporation process through energy-recovery evaporation technology. Expanded Expertise In addition to sugar-focused EPC projects, Uttam Sucrotech also specializes in: Agriculture and Agro-Transportation Services & Consultancy: Because sugar is, in the real sense, produced in the agricultural fields and processed in sugar plants. Zero Liquid Discharge (ZLD) Solutions: Advanced environmental solutions for sustainable operations. Wastewater Treatment Plants: Tailored solutions for effective wastewater management and compliance. Contract Manufacturing: Non-sugar industrial projects across sectors, including hydro power plants, cement plants & steel plants. Global Reach and Proven Impact Headquartered in India, with offices across the country and at strategic locations in Dubai, Brazil and Singapore.Uttam Sucrotech operates on a truly global scale. The company has executed successful projects in countries across Latin America, Africa, the UAE, Asia & Europe, a testament to its engineering adaptability and high-quality standards across regions. Uttam Sucrotech’s focus on quality, innovation and customer satisfaction has established it as a trusted choice for executing EPC projects in the sugar industry. Commitment to Clients and Sustainable Excellence At Uttam Sucrotech, we have fostered long-term partnerships by understanding each client’s unique objectives, challenges and aspirations. This enables us to provide tailored solutions that drive growth and success. Whether it's an EPC project, a modernisation and expansion programme, or the supply of equipment, we are dedicated to excellence and quality, delivered with complete professionalism, within the project timelines. We are a socially responsible organization, prioritizing sustainable practices and ecologically friendly solutions. Embracing the latest technological advancements, we collaborate with our clients to develop cost-effective, environmentally conscious power generation, wastewater treatment, ZLD solutions and other innovations that contribute to a more sustainable environment. We are dedicated to building lasting, mutually rewarding relationships with our stakeholders, ensuring a safe and healthy workplace, and committing to environmental conservation and protection. OUR VISION Our goal is to provide comprehensive global solutions in sugar production, driven by innovative, reliable technologies and tailored services. We prioritize safety, reliability, and customize solutions to meet the unique needs of our clients. Through our efforts, we empower our clients to enhance resource productivity and profitability while upholding sustainability commitments. OUR PHILOSOPHY Cutting-edge technology Innovation-driven team Robust global presence Excellence in manufacturing Proven track record worldwide OUR STRENGTH To continuously improve our processes, meeting or exceeding all legal and regulatory standards, and to deliver a seamless, innovative experience to all stakeholders through excellence and ingenuity. OUR MISSION To deliver high-quality engineering solutions, products, and services that drive our clients’ success and create value for our business. We uphold transparency and goodwill in every client interaction, offering top-tier engineering products powered by world-class technologies. OUR GOAL GROUP HISTORY Our Group of Companies have 60 plus years of experience in Sugar Machinery and Equipment Manufacturing for Indian and Global markets. The Group has developed core competency in the execution of turnkey Engineering Projects especially for the Sugar and Co-generation industry. It has over the years, developed a successful and unmatched track-record in comprehensive project execution and co-ordination. Quality Assurances Accreditation and Certification We ensure that the company adequately identifies customer requirements, through all Quality Management System processes, to achieve customer satisfaction with a closed-loop Process Model methodology. To ensure that Health, Safety, Environment and Quality Integrated Management System of Uttam Sucrotech is performing well, we are certified with the following certifications. Explanate Download Agriculture Download FFE Download Rotary Vacuum Filters Download Cane Unloading Download Spares Download Batch Vacuum Pan Download Crystallizers Download Tailflex Coupling Download SRT Download CVP Download Rotary Juice Screens Download Process House Download Boilers Download Mills Download Preparatory Devices Download COMPANY BROCHURES / Who We Are /

  • Integrated Sugar Plants, Efficiency & Latest Technology - Uttam Sucrotech

    Discover Uttam Sucrotech’s Integrated Sugar Plants delivering Sugar Plant Efficiency, Latest Sugar Technology, and Best Sugar Plant Technology for higher productivity and energy savings. Integrated Sugar Plants / What We Do / Sugar / Integrated Sugar Plants / Uttam Sucrotech specializes in designing, manufacturing, and setting up Integrated Sugar Plants that combine every stage of sugar production within a single, cohesive system. From the cultivation of raw materials to the final refined sugar, our integrated approach ensures maximum efficiency, sustainability, and product quality. Our Integrated Sugar Plants are tailored to streamline the entire production process, offering a seamless transition between each critical stage of sugar manufacturing: Raw Material Cultivation: Our plants begin with the cultivation of high-quality sugarcane or sugar beet, ensuring optimal yield and raw material quality for sugar extraction. Juice Extraction & Purification: Using advanced technology, we efficiently extract juice from sugarcane or sugar beet and purify it to remove impurities, ensuring a cleaner, higher-quality base for further processing. Crystallization & Refining: The extracted juice is then processed into raw sugar, which undergoes a meticulous refining process to produce high-purity white sugar, suitable for both industrial and consumer use. By-product Utilization & Sustainability: We prioritize environmental responsibility. Our integrated plants not only produce sugar but also make efficient use of by-products such as bagasse (sugarcane pulp), which is converted into energy for the plant’s operations. Molasses and other residual materials are repurposed for ethanol or alcohol production, creating a circular economy that reduces waste and promotes sustainability. Why Choose our Integrated Sugar Plants? Comprehensive Solutions: We provide a complete end-to-end solution, from the design and construction of the plant to the integration of machinery and ongoing support. Energy Efficiency & Sustainability: Our plants are designed to be energy-efficient, utilizing renewable resources like bagasse for power generation, reducing reliance on external energy sources, and lowering operational costs. State-of-the-Art Technology: We incorporate the latest advancements in sugar production technology, ensuring precision, quality control, and higher yields. Sustainability: We design and operate sugar plants to minimize environmental impact by recycling water, reducing waste, and creating a self-sustaining energy ecosystem. Custom Design: We understand that every region and market has its unique requirements. Our integrated plants are customized to meet the specific needs of your operation, ensuring optimal performance and ROI. Key Benefits Enhanced Operational Efficiency: Streamlined processes and minimal wastage. Higher Product Quality: Improved consistency and control over each production stage. Environmental Responsibility: Sustainable practices that conserve resources and reduce pollution. Cost Savings: Energy efficiency and by-product utilization that cut down operational costs. Uttam Sucrotech’s overseas teams, specializing in project engineering, project planning and on-site execution, are fully equipped to meet the challenges of implementing projects in remote and difficult-to-access regions. We place the utmost importance on safety and stringent quality control during the erection of plant and machinery.

  • Biomass Fuel Fired Boilers, Cogeneration Plant Technology - Uttam Sucrotech

    Efficient Biomass Fuel Fired Boilers with Cogeneration Plant Technology by Uttam Sucrotech. Offering sustainable energy generation in the sugar and power industries. Co-generation EPC / What We Do / EPC / Co-Generation EPC / We offer EPC solutions for Co-Generation Plants from Steam Generation to Power Generation, which includes Design, manufacturing, supply, civil construction, erection and commissioning for Biomass & Coal based Captive and Co-generation power plants. We also possess a vast experience of setting up turbines from Europe, Japan and India. Uttam Sucrotech has in-house engineering capabilities for project design, engineering, manufacturing and construction. Our Design and Engineering comprises modern CAD facilities, design and project management software for timely execution of projects. We offer complete range of Equipment, as mentioned below: Boiler and its auxiliaries Turbo Alternator and its auxiliaries Dust Emission Control Equipment Fuel Handling system Bagasse Dryer Ash handling system Chimney Cooling tower Plant Piping Air Compressing system Water Treatment Plant Effluent Treatment Plant Fire detection and Fighting system Air Conditioning and Ventilation system Electrical transmission line Switchyard Electrical Panels Plant Control System like DCS/PLC & Field Instrumentation We are specialized in providing Steam Generation Plant with improved plant efficiency and flexibility in operation to suit Power and Steam requirements of Paper, Sugar, Textile, Chemical, Distilleries & other Process Industries. Range of boilers 1. Biomass Fuel Fired Boilers Type of Furnace: Traveling Grate Dumping Grate Pulsating Grate Pinhole Grate Boiler Capacities : Up to 300 TPH Steam Pressures: Up to 145 bar Steam Temperatures : Up to 550°C Fuel used Bagasse, Coal, Rice Husk, Bio-Gas, Lignite, Wheat Straw, Mustard Husk, Soya Bean Husk, Paddy Straw, Palm Kernel shell, Empty Fruit Bunches, Wood chips and Other Agriculture wastes. Special Features Conservative grate area loading to ensure efficient and complete combustion of bagasse on the grate. Suspension burning of Bagasse for complete combustion of volatiles and quick response to load variation. Conservative volumetric loading in furnace. Ensures adequate residence time hence efficient fuel combustion. Ensures lower furnace exit gas temperature to avoid fouling due to alkali content in the fuel. Staged combustion system for better NOx control. Minimum refractory work, which helps in fast boiler start up, flexible to loads variations, etc. Water cooled membrane wall furnace construction. High circulation ratio at all loads ensuring efficient cooling of water wall tubes Two/Three stage super heater with inter-stage attemperator (de-super heater) systems which gives a precise temperature control. 2. Solid Fuel Fired Boiler Type of Furnace Atmospheric Fluidized Bed Combustion (AFBC) Boilers Capacities: Up to 300TPH Pressure: Up to 145 kg/cm2 (g) Steam temperature: Up to 550°C Fuel used Coal, Lignite, Rice Husk, Petcoke, Washery Rejects, Char, Biomass. Special Features Single drum/ B-drum type Construction. Multi fuel firing options. Optimized fluidizing velocity for lower wear of bed tubes. Deep bed operation for better combustion. Optimized pressure drop across bed nozzles which ensures even distribution of combustion air for efficient fluidizing. Studded In-Bed tube construction for longer life. Ensures adequate residence time hence efficient fuel combustion. Water cooled membrane wall furnace construction. Underfeed, Over bed feeding or even a combination of both. For abrasive fuels, special design considerations. Minimum refractory work, which helps in fast boiler start up, flexibility to load variations, etc. High circulation ratio at all loads ensures efficient cooling of water wall tubes. Two/Three stage super heater with inter-stage attemperator (de-super heater) systems which gives a precise temperature control. 3. Liquid & Gaseous Fuel fired Boilers Boiler Capacities : Up to 300 TPH Steam Pressures: Up to 145 bar Steam Temperatures : Up to 550°C Liquid fuels like Light Diesel Oil (LDO), Hi speed Diesel(HSD), Heavy Fuel Oil (HFO), Naphtha, Low Sulphur Heavy Stock Oil (LSHS), Gaseous Fuels like Natural Gas, Coke Oven gas, Blast Furnace Gas, Producer Gas, etc. Special Features Single drum/ B-drum type Construction. Large drum with steam and water space to meet process demand. Quick response time. Water cooled membrane wall furnace construction with gas tight construction. Ensures adequate residence time hence efficient fuel combustion. Low CO emission. Capable of single / Combination fuel firing. High Turn down ratio. Drainable Superheater tube arrangement. Two/Three stage super heater with inter-stage attemperator (de-super heater) systems which gives a precise temperature control. High circulation ratio at all loads ensuring efficient cooling of water wall tubes Our Scope of Services includes Project Management and monitoring, Planning and scheduling, Budget preparation, Detail engineering, Procurement of major equipment and balance of plant, Construction management, Start-up and Commissioning, Performance testing, Operation and maintenance. Safety and Quality control at Site during the Erection of Plant and Machinery is of paramount importance.

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