international project / Projects / International Projects / Somdiaa Sugar, France / Somdiaa Sugar, France At USIPL, we are delighted to share a remarkable achievement that exemplifies our dedication to engineering excellence and global partnerships. We have completed a prestigious order for a 42 x 84 mill for the Somdiaa Group of France, for their sugar plant on the Ivory coast. Based on the design from A. Goninan of Australia, the supplied mill incorporates revolutionary design elements perfected by the USIPL design team, based on our experience for over 60 years in the global sugar industry.

International project / Projects / International Projects / Kakira Sugar Ltd., Uganda / Kakira Sugar Ltd., Uganda One of Africa’s largest sugarcane milling tandems Uttam Sucrotech was commissioned one of Africa’s largest milling tandems for Kakira Sugar Limited, the flagship company of the legendary Madhwani Group of Uganda. The tandem consists of 5 mills of size 50” x 100”. Each of these Uttam mills weighs approximately 220 tons (equivalent to the weight of 35 African elephants) and the tandem is designed to crush 8,500 tons of sugarcane every day. To avoid any re-work at project site and to ensure meticulous erection, each of these mills was pre-assembled and then dis-mantled at our manufacturing facilities and then shipped to Uganda. The plant is already operating at its full capacity, a testament to the exceptional performance of Uttam's state-of-the-art equipment. This remarkable feature, seen across all plants established by us, underscores our dedication to manufacturing equipment that is not only high-quality but also operationally efficient from the very moment of start-up.

Uttam Sucrotech provides Cogeneration EPC Projects integrating energy-efficient technologies for sustainable power generation and optimized sugar processing. Call US! Co-generation / What We Do / Co-Generation / We are leading providers of Cogeneration Power Plants, offering end-to-end solutions for steam and power generation. Our expertise spans across various industries including sugar, paper, textiles, and chemicals, where we integrate cutting-edge technologies to enhance energy efficiency, reduce operational costs, and improve sustainability. Scope of Services: Design and Engineering: Comprehensive plant design, including thermal and electrical systems, optimized for efficient steam and power generation, tailored to meet the specific needs of each industry. Boiler Systems: High-performance biomass, coal, and multi-fuel boilers, designed for maximum heat recovery and minimal emissions, capable of handling diverse fuel types such as bagasse, rice husk, and coal. Turbo Alternators: Steam turbines coupled with high-efficiency alternators, providing reliable power generation, designed for easy integration with existing systems and future scalability. Fuel Handling and Ash Handling Systems: Efficient systems for handling and processing diverse fuel types, alongside advanced ash handling solutions that ensure compliance with environmental standards. Water Treatment Systems: Tailored water treatment solutions to ensure optimal quality and reuse of process water, minimizing water consumption and ensuring operational sustainability. Emission Control Systems: Dust emission control, NOx and SOx mitigation, and advanced flue gas treatment technologies to comply with stringent environmental regulations. Electrical and Control Systems: State-of-the-art DCS/PLC-based automation for real-time monitoring, process optimization, and enhanced energy management. Key Benefits: Energy Efficiency: Our cogeneration solutions are designed to maximize energy output by utilizing waste heat, improving overall thermal efficiency and significantly reducing fuel consumption. Sustainability: Focus on clean energy generation with optimized CO2 reduction and reduced carbon footprint, supporting your organization’s sustainability goals. Cost Savings: By integrating cogeneration systems, plants benefit from reduced reliance on external power grids, leading to substantial operational cost savings. Reliability and Scalability: Our modular design allows for easy expansion and scalability, ensuring the plant can accommodate future capacity requirements without major infrastructure changes. With over 400 successful installations globally, we ensure that each Cogeneration Power Plant delivers maximum efficiency, reduced operational costs, and long-term reliability, while meeting the highest industry standards.

Uttam Sucrotech offers modernization solutions for Sugar, Power, and Ethanol/Distillery plants, enhancing capacity, efficiency, and sustainability with advanced technology. Call us now. Modernization & Expansion / What We Do / Modernization & Expansion / SUGAR | POWER | ALCOHOL PLANT Uttam Sucrotech specializes in providing comprehensive modernization and expansion solutions for sugar mills, cogeneration power plants, and alcohol distilleries. Modernization involves the strategic integration of cutting-edge technology, advanced equipment, and new system features into existing facilities. This approach enhances overall plant performance, boosts energy efficiency, increases production capacity, and extends the operational lifespan, while significantly reducing steam consumption, power usage, emissions, and operational costs. Key Benefits of Modernization: Capital Efficiency: Upgrading existing infrastructure allows for significant cost savings, as the latest technologies are incorporated without the need for entirely new setups. This leads to enhanced financial performance with a quicker return on investment. Optimization of Existing Assets: Modernization improves the operational efficiency of current plant equipment, from sugar processing units to power and distillation systems, maximizing production output while reducing energy consumption. Product Flexibility: Enhanced flexibility to adapt to new product lines, such as transitioning to high-value refined sugar or producing different grades of alcohol to meet changing market demands. Backend sugar refineries can now seamlessly integrate cane juice and raw sugar processing. Sustainability & Reliability: Improved sustainability with the incorporation of energy-efficient systems and reduced emissions. Reliable equipment performance is ensured through access to modern spare parts and engineering solutions, extending the operational life of the plant. Technical Aspects of Modernization 1. Energy Efficiency Improvements Boiler Re-engineering: Re-engineering of boilers for improved combustion efficiency, reduced steam consumption, and lower emissions. Fuel Conversion: Upgrading fuel systems for better utilization of bagasse (biomass) or other biofuels in cogeneration, improving plant efficiency and reducing dependency on external energy sources. Advanced Steam Management: Incorporation of low-pressure steam turbines and energy-efficient evaporators to minimize steam consumption and optimize power generation. 2. Process Optimization Juice Extraction & Clarification: Enhanced juice extraction techniques using multi-roller mills and short retention clarifiers. These systems improve sugar recovery, reduce chemical usage, and minimize sugar loss during processing. Evaporators & Crystallization: Introduction of falling film evaporators and continuous vacuum pans for efficient evaporation and sugar crystallization, ensuring high massecuite exhaustion and crystal size consistency. Energy-Saving Refinery Techniques: Use of deep-bed filters, ion-exchange systems, and carbonation for raw sugar refining processes to minimize energy and chemical consumption during melt clarification and decolourization. 3. Alcohol Distillery Modernization Distillation Column Upgrades: Installation of high-efficiency distillation columns and multi-effect evaporators to reduce steam usage in ethanol production. Molasses Fermentation Enhancements: Advanced fermentation systems for higher ethanol yield from molasses with better process controls. Effluent Treatment: Installation of zero liquid discharge (ZLD) systems and integrated wastewater treatment plants to meet environmental norms. 4. Cogeneration Power Plant Modernization Turbine and Generator Upgrades: High-efficiency turbines and generators are installed for better steam-to-power conversion ratios, significantly reducing the plant's reliance on grid electricity. Pollution Control Systems: Advanced air pollution control technologies such as electrostatic precipitators (ESP) and bag filters are integrated to ensure compliance with international environmental regulations. Modernization Services Plant Audits and Feasibility Studies: We conduct in-depth audits of your existing facilities to identify bottlenecks, inefficiencies, and opportunities for performance enhancement. Design & Engineering Solutions: Our team provides tailor-made solutions, from engineering redesigns to full-scale plant retrofitting, focusing on upgrading critical components such as boilers, turbines, milling units, and distillation columns. Energy Efficiency Upgrades: Implementing steam-saving measures, optimizing cogeneration systems, and converting boilers to more efficient fuel types to reduce operational costs and environmental impact. Comprehensive Retrofits: This includes component replacement, performance upgrades, and the installation of modern equipment to ensure optimal plant output. Pollution Control & Compliance: We integrate cutting-edge pollution control systems to ensure your plant meets stringent environmental regulations, reducing emissions and increasing sustainability. We deliver tailor-made modernization and expansion services that significantly improve the operational efficiency of sugar factories, cogeneration power plants, and alcohol distilleries. Our solutions ensure your plant operates at peak performance while reducing energy consumption and emissions, contributing to a more sustainable and profitable operation. By leveraging our decades of industry experience and expertise, we help businesses achieve their modernization goals, ensuring that your plant remains competitive in the global market. With a focus on capital efficiency, energy optimization, and sustainability, we offer end-to-end modernization solutions for sugar, power, and alcohol plants that drive performance, reliability, and long-term profitability.

Domestic project / Projects / Domestic Projects / Panipat Cooperative Sugar Mills Limited / Panipat Cooperative Sugar Mills Limited, India It is our pleasure to announce that we have successfully commissioned Panipat Cooperative Sugar Mills Limited. The Plant was inaugurated on 1st May 2022, by the Hon’ble Chief Minister of Haryana – Shri Manohar Lal Khattar. It is a state-of-the-art sugar plant of 5,000 TCD capacity (expandable to 7,500 TCD), with a power co-generation plant of 28 MW power. Within days of commissioning, the plant is already performing at its full capacity. This is a typical feature of all plants set up by UTTAM where the sugar mill attains full capacity at the very moment of start-up. This is testimony to the high-quality equipment manufactured by Uttam’s state-of-the-art workshops. 100% of the sugar manufacturing equipment installed in the Panipat Sugar Mill has been manufactured in Uttam’s own state-of-the-art workshops – which are 100% equipped with CNC automatic machines. No other sugar equipment manufacturer in India can boast of such facilities. The result is that Uttam sugar equipment is of the highest quality.

Domestic project / Projects / Domestic Projects / Ramala Sahkari Chini Mills Ltd., India / Ramala Sahkari Chini Mills Ltd. USIPL has set-up the Ramala Sehkari Chini Mill on an EPC basis. The Plant was inaugurated in November 2019, by the Hon’ble Chief Minister of U. P. Shri Yogi Adityanath. The plant is being operated and maintained by USIPL. The factory has created a record power cogeneration along with sugar production. The Plant has crushed 83 lakhs quintals of sugarcane, which is 76% higher over the previous season. The recovery of the sugar is also increased to 10.77% from 9.19%, helping bag 8.94 lakhs quintals of sugar, which is more then double from the previous year production. The factory has also earned an additional revenue of Rs. 15.0 crore on account of export of electricity from its new cogeneration plant. The factory with the increased crushing capacity has helped directly or indirectly about 40,000 farmers in the region and last 3 years. It has consistently won the national award for the best-performing sugar mill in U.P. It has achieved the highest crushing – reaching almost 100 lakh quintal of sugar-cane in the last crushing season of 2021 - 2022

international project / Projects / International Projects / Royal Swaziland Sugar Corporation / Royal Swaziland Sugar Corporation, Swaziland Uttam has successfully executed the process house expansion project for Royal Swaziland Sugar Corporation, Eswatini. Building on the success of this collaboration, Uttam has already received repeat orders for additional equipment to support further process house expansion. Project Highlights Scope: Comprehensive expansion of the process house to increase operational capacity. Achievements: Enhanced efficiency, productivity and scalability for sugar processing. Ongoing Collaboration: Repeat orders received, reinforcing Uttam’s commitment to long-term partnerships. This project exemplifies Uttam’s legacy of reshaping industries through engineering excellence and innovation. The process house expansion at Royal Swaziland stands as a testament to our ability to deliver impactful solutions that empower our partners for sustained success.

international project / Projects / International Projects / West Kenya Sugar, Kakamega & Naitiri / West Kenya Sugar, Kakamega & Naitiri, Kenya USIPL is proud to have been a key partner in the expansion of the West Kenya Sugar operations with the installation of a 3000 TCD Juice Extraction Plant for their Kakamega and Naitiri Units. Designed for future scalability, the plant has been engineered to be easily expandable to 7500 TCD , providing West Kenya Sugar with the flexibility to meet increasing demand while maintaining high operational efficiency. Project Scope and Deliverables: Juice Extraction Plant Design & Engineering: The plant has been custom-designed to optimize the juice extraction process, featuring state-of-the-art equipment that ensures maximum efficiency and minimal losses. Capacity Expansion: Initially designed for 3000 TCD , the plant’s modular design allows for an easy and cost-effective expansion to 7500 TCD , accommodating future growth with minimal disruption. Key Equipment Supplied: High-Performance Mills: Advanced 40” x 80” mills to ensure efficient extraction of juice with minimal energy consumption. Hydraulic Cane Cutters and Shredders: Designed for optimal cane preparation, enhancing juice recovery rates and overall milling performance. Juice Extraction System: Cutting-edge technology to ensure high juice yield with optimized energy consumption. Key Benefits: Scalability: The plant’s design allows for future expansion without significant downtime, providing West Kenya Sugar with long-term operational flexibility. Improved Juice Yield: The high-performance extraction system enhances juice recovery, ensuring maximum output from the cane. Energy Efficiency: The plant incorporates energy-efficient systems, reducing operational costs and improving overall sustainability. High-Quality Equipment: The use of advanced, durable machinery ensures reliable and continuous operation, minimizing maintenance and downtime. This project underscores our capability to deliver tailored, scalable solutions that help clients like West Kenya Sugar optimize their production capacity while maintaining high efficiency and cost-effectiveness in the long term.

international project / Projects / International Projects / White Nile Sugar Company, Sudan / White Nile Sugar Company, Sudan The White Nile Sugar Company is a landmark Greenfield project , promoted by Kenana Sugar Company, AAAID, Egyptian investors and the Government of Sudan. Strategically located about 168 km from Khartoum , on the east side of the White Nile River near Abu Hebera Village, White Nile State, the project spans nearly 250,000 acres of land. Its vast reach extends from 50 km south of Al Kawa Town up to the Khartoum–Rabak highway. The White Nile Sugar Plant was formally inaugurated on July 11, 2012 , by the President Omar al-Bashir. Designed as the largest Greenfield sugar project in Africa , it is also recognized as one of the most energy-efficient sugar plants in the world. Uttam Sucrotech served as the EPC contractor for this mega project, which includes a 24,000 TCD sugarcane crushing plant and the world’s largest bagasse-based power generation facility of 104 MW. Salient Features of the Project: Location: White Nile State, Sudan Plant Capacity: 24,000 TCD Juice Extraction: 12 Nos. – 45” × 90” Mills in 2 Tandems Power Co-generation: 104 MW (bagasse-based) Positive Impact on the Region: Sudan’s annual sugar consumption is approximately 1.2 million tonnes. At full capacity, the White Nile Sugar Plant produces 450,000 tonnes of sugar annually , bridging the gap with local production (800,000 tonnes) and enabling self-sufficiency. The project has the potential to eliminate sugar imports and create opportunities for exports , generating additional foreign exchange for the nation. By supporting local out-grower farmers with free irrigation facilities, the project fosters agricultural development and sustainable livelihoods. It has created thousands of employment opportunities, playing a vital role in poverty reduction and the socio-economic upliftment of the region. The White Nile Sugar Project stands as a milestone in Africa’s sugar industry, showcasing Uttam Sucrotech’s expertise in executing world-class, large-scale EPC projects that deliver technological excellence, sustainability and community development.

Domestic Project / Projects / Domestic Projects / JGN Sugar and Biofuels Pvt Ltd., Sitarga / JGN Sugar & Biofuels Pvt. Ltd, Sitarganj Uttam successfully executed a major capacity optimization project at JGN Sugar & Biofuels Pvt. Ltd., Sitarganj, enhancing the plant’s performance and sustainability. The project increased the plant’s crushing capacity to 3,240 TCD while improving efficiency across critical operations. Project Highlights: Capacity Optimization: Expanded processing capacity to 3,240 TCD, ensuring higher throughput with consistent efficiency. Mill Efficiency: Upgraded milling systems to maximize juice extraction, improve crushing efficiency and reduce energy consumption. Boiling House Enhancements: Advanced technologies were implemented to lower steam and energy usage while enhancing sugar quality. Energy Efficiency: Integrated energy-saving systems reduced steam and power consumption, delivering cost savings and sustainable operations. This successful project demonstrates Uttam’s expertise in modernizing sugar plants to achieve higher productivity, lower costs and long-term operational excellence.

Domestic Project / Projects / Domestic Projects / DCM Shriram Ltd., Ajbapur / DCM Shriram Ltd., Ajbapur This project at DCM Shriram Ltd., Ajbapur, represents a cutting-edge addition to India’s sugar production capacity, focusing on efficient juice extraction processes. The plant is designed to handle an impressive capacity of 6,000 Tons of Cane per Day (TCD), ensuring high throughput and reliability in operations. Key highlights of the project include: Juice Extraction Capacity: 6,000 TCD Milling Configuration: 5-mill tandem setup with 40” x 78” four-roller mills Advanced Technology: Incorporating precision-engineered mills for optimized juice extraction, ensuring maximum sugar recovery and efficiency This project strengthens the industrial capabilities of DCM Shriram Ltd., enhancing its competitiveness in the sugar sector. By utilizing advanced milling technology, the plant boosts efficiency and ensures sustainable operations, contributing to the overall growth of India’s sugar industry.

Sugar EPC / What We Do / EPC / Sugar EPC / Uttam Sucrotech is a globally recognized leader at the forefront of innovation in Engineering, Procurement and Construction (EPC), delivering world-class turnkey solutions in the Sugar, Power and Ethanol sectors. Known as one of the only companies in the world to manufacture complete sugar plants entirely in-house at our ISO Certified manufacturing facilities, Uttam Sucrotech combines technical expertise with decades of experience to deliver turnkey solutions that meet the highest global standards. From Conceptualization to Commissioning, we undertake projects on an EPC / Turnkey basis. We have successfully executed, and have under execution, several EPC / Turnkey projects across the globe — especially in Latin America, Africa & Asia We have earned a strong reputation for our complete in-house manufacturing of sugar plant equipment, ensuring uncompromising quality at every stage. Cane Handling, Preparation & Juice Extraction Plant Cane Loaders “Uttam Tusker” Grab Type / Sling Type Cane Unloader Hilo Type Cane Unloader Feeder Tables Cane Carriers Cane Chopper Cane Leveler Shredder / Fibrizor Cane Mills of 3 roller, 4 roller, 5 roller & 6 roller configuration Toothed Roller Pressure Feeder (TRPF) Grooved Roller Pressure Feeder (GRPF) Bagasse Handling System EOT Cranes / Overhead Crane Sugar Processing Plant Juice Clarification Equipment – SRT / Rapidor Clarifiers, Vacuum Filters Complete Boiling House Station – Tubular Juice Heaters, Evaporators (Falling Film, Semikestner & Robert), Sulphiters, Crystallizers, Batch & Continuous Pans, Molasses Conditioners Energy Saving Equipment – Direct Contact Juice Heaters, Falling Film Evaporators, Condensate Flashing Vessels, Melters and Finned Tube type hot Air Blowers. Centrifugal Station – Batch & Continuous Centrifugal Machines, Pug Mills & Magma Mixtures Sugar Drying, Grading and Handling Systems Complete Sugar Refineries Steam Generation Plants Pulverised Coal fired Boilers Liquid Fuel fired Boilers Stroker fired for Bagasse and other Biomass Boilers Power Generation Plants Captive Power Generation Co-Generation Plant Uttam Sucrotech’s overseas teams, specializing in project engineering, project planning and on-site execution, are fully equipped to meet the challenges of implementing projects in remote and difficult-to-access regions. We place the utmost importance on safety and stringent quality control during the erection of plant and machinery.