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- Modernization of Sugar, Power & Ethanol Plants - Uttam Sucrotech
Uttam Sucrotech offers modernization solutions for Sugar, Power, and Ethanol/Distillery plants, enhancing capacity, efficiency, and sustainability with advanced technology. Call us now. Modernization & Expansion / What We Do / Modernization & Expansion / SUGAR | POWER | ALCOHOL PLANT Uttam Sucrotech specializes in providing comprehensive modernization and expansion solutions for sugar mills, cogeneration power plants, and alcohol distilleries. Modernization involves the strategic integration of cutting-edge technology, advanced equipment, and new system features into existing facilities. This approach enhances overall plant performance, boosts energy efficiency, increases production capacity, and extends the operational lifespan, while significantly reducing steam consumption, power usage, emissions, and operational costs. Key Benefits of Modernization: Capital Efficiency: Upgrading existing infrastructure allows for significant cost savings, as the latest technologies are incorporated without the need for entirely new setups. This leads to enhanced financial performance with a quicker return on investment. Optimization of Existing Assets: Modernization improves the operational efficiency of current plant equipment, from sugar processing units to power and distillation systems, maximizing production output while reducing energy consumption. Product Flexibility: Enhanced flexibility to adapt to new product lines, such as transitioning to high-value refined sugar or producing different grades of alcohol to meet changing market demands. Backend sugar refineries can now seamlessly integrate cane juice and raw sugar processing. Sustainability & Reliability: Improved sustainability with the incorporation of energy-efficient systems and reduced emissions. Reliable equipment performance is ensured through access to modern spare parts and engineering solutions, extending the operational life of the plant. Technical Aspects of Modernization 1. Energy Efficiency Improvements Boiler Re-engineering: Re-engineering of boilers for improved combustion efficiency, reduced steam consumption, and lower emissions. Fuel Conversion: Upgrading fuel systems for better utilization of bagasse (biomass) or other biofuels in cogeneration, improving plant efficiency and reducing dependency on external energy sources. Advanced Steam Management: Incorporation of low-pressure steam turbines and energy-efficient evaporators to minimize steam consumption and optimize power generation. 2. Process Optimization Juice Extraction & Clarification: Enhanced juice extraction techniques using multi-roller mills and short retention clarifiers. These systems improve sugar recovery, reduce chemical usage, and minimize sugar loss during processing. Evaporators & Crystallization: Introduction of falling film evaporators and continuous vacuum pans for efficient evaporation and sugar crystallization, ensuring high massecuite exhaustion and crystal size consistency. Energy-Saving Refinery Techniques: Use of deep-bed filters, ion-exchange systems, and carbonation for raw sugar refining processes to minimize energy and chemical consumption during melt clarification and decolourization. 3. Alcohol Distillery Modernization Distillation Column Upgrades: Installation of high-efficiency distillation columns and multi-effect evaporators to reduce steam usage in ethanol production. Molasses Fermentation Enhancements: Advanced fermentation systems for higher ethanol yield from molasses with better process controls. Effluent Treatment: Installation of zero liquid discharge (ZLD) systems and integrated wastewater treatment plants to meet environmental norms. 4. Cogeneration Power Plant Modernization Turbine and Generator Upgrades: High-efficiency turbines and generators are installed for better steam-to-power conversion ratios, significantly reducing the plant's reliance on grid electricity. Pollution Control Systems: Advanced air pollution control technologies such as electrostatic precipitators (ESP) and bag filters are integrated to ensure compliance with international environmental regulations. Modernization Services Plant Audits and Feasibility Studies: We conduct in-depth audits of your existing facilities to identify bottlenecks, inefficiencies, and opportunities for performance enhancement. Design & Engineering Solutions: Our team provides tailor-made solutions, from engineering redesigns to full-scale plant retrofitting, focusing on upgrading critical components such as boilers, turbines, milling units, and distillation columns. Energy Efficiency Upgrades: Implementing steam-saving measures, optimizing cogeneration systems, and converting boilers to more efficient fuel types to reduce operational costs and environmental impact. Comprehensive Retrofits: This includes component replacement, performance upgrades, and the installation of modern equipment to ensure optimal plant output. Pollution Control & Compliance: We integrate cutting-edge pollution control systems to ensure your plant meets stringent environmental regulations, reducing emissions and increasing sustainability. We deliver tailor-made modernization and expansion services that significantly improve the operational efficiency of sugar factories, cogeneration power plants, and alcohol distilleries. Our solutions ensure your plant operates at peak performance while reducing energy consumption and emissions, contributing to a more sustainable and profitable operation. By leveraging our decades of industry experience and expertise, we help businesses achieve their modernization goals, ensuring that your plant remains competitive in the global market. With a focus on capital efficiency, energy optimization, and sustainability, we offer end-to-end modernization solutions for sugar, power, and alcohol plants that drive performance, reliability, and long-term profitability.
- Energy Saving Projects - Uttam Sucrotech
Get ready for the Energy Saving Projects with Uttam Sucrotech. It helps optimize efficiency, reducing operational costs and improving performance. Call us now! Energy efficiency program / What We Do / Energy Saving / Uttam Sucrotech offers customized EPC solutions for Energy Efficiency Programs, including design, manufacturing, supply, civil construction, erection and commissioning. We have successfully completed 50+ energy saving projects for prominent clients. Why Energy Efficiency Matters Energy efficiency is essential for the profitability and viability of sugar plants, especially those without co-generation capabilities. Governments worldwide are enforcing energy conservation legislation, making energy-efficient equipment and systems critical for compliance and long-term sustainability. Customized Solutions for Optimal Performance We provide tailor-made energy efficiency solutions to: Reduce fuel consumption in existing sugar refineries Lower steam consumption to 28.5% or below on sugarcane Enhance power generation capabilities Increase crushing capacity without modifying the boiler setup Maintain process house power below 9 kW/TCH Achieve high-efficiency, high-pressure boilers above 2.2 tons of steam per ton of bagasse Target zero PRDS (Pressure Reducing De superheating Station) steam usage Advanced Technologies and Key Equipment Our energy efficiency initiatives include: Vapour Line Juice Heating and Direct Contact Heating Short Retention Time Clarifier (SRTC) Superheated Wash Water Systems for centrifugals Falling Film Evaporator and Optimization of Evaporator Stations Continuous Vacuum Pan (CVP) Mechanical Circulators in Batch Pans Variable Frequency Drives (VFDs) on pumps and compressors to adapt to plant capacity Planetary Gearboxes on essential equipment like clarifiers and crystallizers for increased efficiency Ongoing Research & Development We continuously innovate to set new standards in energy efficiency by: Achieving steam consumption below 28.5% on cane Utilizing 4th vapour for pan boiling Further reducing captive power consumption Implementing zero-discharge effluent solutions Recycling excess condensate for irrigation and potable water use Our dedicated engineering and project management teams are fully equipped to meet the challenges of energy-efficient project execution, even in remote and challenging locations, ensuring sustainable and cost-effective solutions for the future.
- Power Plant Technology - Uttam Sucrotech
Uttam Sucrotech provides cutting-edge Power Plant Technology for optimized energy generation, efficiency, and integrated cogeneration systems. Power / What We Do / Power / Integrating Cutting-Edge Technologies for Sustainable Energy Solutions At Uttam Sucrotech, we are at the forefront of delivering high-performance power projects, adopting the latest technologies from Europe, Japan, and India. Our focus is on enhancing energy efficiency, reducing emissions, and optimizing operational reliability, ensuring our solutions contribute to sustainable energy production worldwide. Key Features of Our Power Projects 1. Advanced Co-Generation Power Plants: We specialize in the design, engineering, and commissioning of Co-generation Power Plants that integrate both steam and power generation. We utilize cutting-edge technologies to enhance steam cycle efficiency and implement reliable, high-performance systems for industries such as sugar, textiles, chemicals, and paper. Biomass & Coal-Fired Boilers: High-efficiency boilers for sustainable energy production. Turbo-Alternators and Auxiliary Equipment: State-of-the-art turbines sourced from leading manufacturers in Europe, Japan, and India to optimize power output and performance. Emission Control Systems: Advanced systems for dust emission control, water treatment, and effluent management to meet global environmental standards. 2.Technology Integration from Leading Global Markets: European Expertise: We incorporate European technologies known for their innovation and efficiency. These technologies include high-performance boilers, fluidized bed combustion systems, and precision-controlled turbines. Japanese Engineering: Leveraging Japanese technology, we enhance our power plants' reliability and efficiency, integrating advanced automation systems, turbine generators, and control mechanisms for smooth operations. Indian Innovation: By utilizing Indian technologies, we provide cost-effective and locally tailored solutions that align with regional energy requirements while maintaining high standards of performance and sustainability. 3. Complete EPC Solutions We offer end-to-end EPC (Engineering, Procurement, and Construction) solutions, covering all aspects of power plant development. Our comprehensive approach includes: Feasibility Studies: Detailed site assessments and feasibility studies to ensure project viability. Design & Engineering: Custom-tailored designs utilizing the latest engineering practices and software tools for seamless integration of systems. Procurement: Sourcing high-quality, durable equipment from global suppliers, ensuring maximum operational lifespan and efficiency. Construction & Commissioning: Full-scale construction and installation services, with a strong focus on quality control, safety, and timely execution. Operations & Maintenance: Post-commissioning support, including ongoing maintenance and optimization for long-term performance. 4. Energy Efficiency and Sustainability Our projects are designed with a focus on sustainability, integrating the latest energy-saving technologies such as: Waste Heat Recovery Systems: Capturing and reusing waste heat to improve efficiency and reduce operational costs. High-Efficiency Steam Generators: Minimizing fuel consumption while maximizing power output. Renewable Energy Integration: Harnessing renewable sources, including biomass and solar, to complement traditional power generation and reduce carbon footprints. 5. Global Deliverability with Local Expertise Our global presence and expertise in power project delivery ensure that we can adapt advanced technologies to meet specific regional needs. Whether in India, Africa or Latin America, our solutions are engineered for local conditions and regulations while maintaining the highest international standards. Technologies in Focus: Biomass and Coal-Based Boilers: From fluidized bed combustion to traveling grate technologies, we ensure the best-suited boiler systems for diverse fuel types and operational conditions. High-Efficiency Turbines: We deploy turbines from leading manufacturers in Japan and Europe, ensuring long-term reliability and minimal downtime. Emission Control Systems: Our systems are designed to reduce harmful emissions, with technologies such as ESP (Electrostatic Precipitators), scrubbers, and de-sulphurization units.
- Boiling House Equipment, Process House Equipment - Uttam Sucrotech
Uttam Sucrotech designs high-performance Boiling House Equipment and Process House Equipment for sugar plants. We ensure superior production efficiency and quality output. Process / boiling house equipment / What We Do / Sugar / Process/boiling house equipment / We offer EPC solutions for Process House/ Boiling House Equipment, which includes Design, manufacturing, supply, civil construction, erection and commissioning. We are fully equipped with In-house engineering capabilities for project design, engineering, manufacturing and construction. Our Design and Engineering comprises modern CAD facilities, design and project management software for timely execution of projects. We are specialized in providing Process House equipment with improved plant efficiency and flexibility in operation to suit the Process requirements. Process House Equipment: Juice Clarifiers Vacuum Filters Juice Sulphiters Syrup Sulphiters Milk of Lime Station Vacuum Pans – Batch & Continuous Centrifugal Machines – Batch and Continuous Vertical Crystallizers – Mono and Twin Evaporators – Robert, Semi-Kester, Falling Film, Radial Horizontal Crystallizers – Vacuum, Seed, Air & Water Cooled We apply a scientific approach for the sugar manufacturing process and offer Products of Superior Quality and Better efficiency like Continuous Vacuum Pans & Short Retention Clarifiers. We've had several successful installations around the globe. Continuous Vacuum Pans: High Massecuite Exhaustion High Crystal size consistency Wide range: 60 m³ To 150 m³ Faster Centrifugal cycle times Short Retention Clarifiers: High Settling rates, low bagacillo carryover & turbidity Range of designs with diameters from 5.5m to 11.5m Processing capacity between 80 to 1000 tons per hour (TPH) Reduce Chemical Use Sugar Loss reduction Suitable for retrofit/upgrade Our Project Engineering, Project Planning and On-site execution specialists are fully geared to meet the challenges of executing overseas projects.
- Integrated Sugar Plants, Efficiency & Latest Technology - Uttam Sucrotech
Discover Uttam Sucrotech’s Integrated Sugar Plants delivering Sugar Plant Efficiency, Latest Sugar Technology, and Best Sugar Plant Technology for higher productivity and energy savings. Integrated Sugar Plants / What We Do / Sugar / Integrated Sugar Plants / Uttam Sucrotech specializes in designing, manufacturing, and setting up Integrated Sugar Plants that combine every stage of sugar production within a single, cohesive system. From the cultivation of raw materials to the final refined sugar, our integrated approach ensures maximum efficiency, sustainability, and product quality. Our Integrated Sugar Plants are tailored to streamline the entire production process, offering a seamless transition between each critical stage of sugar manufacturing: Raw Material Cultivation: Our plants begin with the cultivation of high-quality sugarcane or sugar beet, ensuring optimal yield and raw material quality for sugar extraction. Juice Extraction & Purification: Using advanced technology, we efficiently extract juice from sugarcane or sugar beet and purify it to remove impurities, ensuring a cleaner, higher-quality base for further processing. Crystallization & Refining: The extracted juice is then processed into raw sugar, which undergoes a meticulous refining process to produce high-purity white sugar, suitable for both industrial and consumer use. By-product Utilization & Sustainability: We prioritize environmental responsibility. Our integrated plants not only produce sugar but also make efficient use of by-products such as bagasse (sugarcane pulp), which is converted into energy for the plant’s operations. Molasses and other residual materials are repurposed for ethanol or alcohol production, creating a circular economy that reduces waste and promotes sustainability. Why Choose our Integrated Sugar Plants? Comprehensive Solutions: We provide a complete end-to-end solution, from the design and construction of the plant to the integration of machinery and ongoing support. Energy Efficiency & Sustainability: Our plants are designed to be energy-efficient, utilizing renewable resources like bagasse for power generation, reducing reliance on external energy sources, and lowering operational costs. State-of-the-Art Technology: We incorporate the latest advancements in sugar production technology, ensuring precision, quality control, and higher yields. Sustainability: We design and operate sugar plants to minimize environmental impact by recycling water, reducing waste, and creating a self-sustaining energy ecosystem. Custom Design: We understand that every region and market has its unique requirements. Our integrated plants are customized to meet the specific needs of your operation, ensuring optimal performance and ROI. Key Benefits Enhanced Operational Efficiency: Streamlined processes and minimal wastage. Higher Product Quality: Improved consistency and control over each production stage. Environmental Responsibility: Sustainable practices that conserve resources and reduce pollution. Cost Savings: Energy efficiency and by-product utilization that cut down operational costs. Uttam Sucrotech’s overseas teams, specializing in project engineering, project planning and on-site execution, are fully equipped to meet the challenges of implementing projects in remote and difficult-to-access regions. We place the utmost importance on safety and stringent quality control during the erection of plant and machinery.
- Juice Extraction & Cane Milling Plants - Uttam Sucrotech
Uttam Sucrotech offers advanced Juice Extraction and Cane Milling Plants that maximize sugar recovery, improve efficiency, and ensure robust mechanical performance. Cane Milling & Juice Extraction Plants / What We Do / Sugar / Cane Milling & Juice Extraction Plants / Uttam Sucrotech offers a complete range of equipment for the Juice Extraction Plant, which is truly comprehensive and manufactured in-house at our ISO Certified Manufacturing facilities. We have created an enviable reputation for In-house manufacturing of all the related Cane Milling equipment, maintaining the highest Quality standards. The Range of equipment for Cane Handling, Preparation & Juice Extraction Plant: Cane Loaders “Uttam Tusker” Grab Type / Sling Type Cane Unloader Hilo Type Cane Unloader Feeder Tables Cane Carriers Cane Chopper Cane Leveller Shredder / Fibrizor Cane Mills of 3 roller, 4 roller, 5 roller & 6 roller configuration Toothed Roller Pressure Feeder (TRPF) Grooved Roller Pressure Feeder (GRPF) Bagasse Handling System EOT Cranes / Overhead Crane Uttam Sucrotech’s overseas teams, specializing in project engineering, project planning and on-site execution, are fully equipped to meet the challenges of implementing projects in remote and difficult-to-access regions. We place the utmost importance on safety and stringent quality control during the erection of plant and machinery.
- Biomass & Bagasse Boilers, Cogeneration Plant Technology - Uttam Sucrotech
Efficient Biomass and Bagasse Boilers with Cogeneration Plant Technology by Uttam Sucrotech. Offering sustainable energy generation in the sugar and power industries. Co-generation EPC / What We Do / EPC / Co-Generation EPC / We offer EPC solutions for Co-Generation Plants from Steam Generation to Power Generation, which includes Design, manufacturing, supply, civil construction, erection and commissioning for Biomass & Coal based Captive and Co-generation power plants. We also possess a vast experience of setting up turbines from Europe, Japan and India. Uttam Sucrotech has in-house engineering capabilities for project design, engineering, manufacturing and construction. Our Design and Engineering comprises modern CAD facilities, design and project management software for timely execution of projects. We offer complete range of Equipment, as mentioned below: Boiler and its auxiliaries Turbo Alternator and its auxiliaries Dust Emission Control Equipment Fuel Handling system Bagasse Dryer Ash handling system Chimney Cooling tower Plant Piping Air Compressing system Water Treatment Plant Effluent Treatment Plant Fire detection and Fighting system Air Conditioning and Ventilation system Electrical transmission line Switchyard Electrical Panels Plant Control System like DCS/PLC & Field Instrumentation We are specialized in providing Steam Generation Plant with improved plant efficiency and flexibility in operation to suit Power and Steam requirements of Paper, Sugar, Textile, Chemical, Distilleries & other Process Industries. Range of boilers 1. Biomass Fuel Fired Boilers Type of Furnace: Traveling Grate Dumping Grate Pulsating Grate Pinhole Grate Boiler Capacities : Up to 300 TPH Steam Pressures: Up to 145 bar Steam Temperatures : Up to 550°C Fuel used Bagasse, Coal, Rice Husk, Bio-Gas, Lignite, Wheat Straw, Mustard Husk, Soya Bean Husk, Paddy Straw, Palm Kernel shell, Empty Fruit Bunches, Wood chips and Other Agriculture wastes. Special Features Conservative grate area loading to ensure efficient and complete combustion of bagasse on the grate. Suspension burning of Bagasse for complete combustion of volatiles and quick response to load variation. Conservative volumetric loading in furnace. Ensures adequate residence time hence efficient fuel combustion. Ensures lower furnace exit gas temperature to avoid fouling due to alkali content in the fuel. Staged combustion system for better NOx control. Minimum refractory work, which helps in fast boiler start up, flexible to loads variations, etc. Water cooled membrane wall furnace construction. High circulation ratio at all loads ensuring efficient cooling of water wall tubes Two/Three stage super heater with inter-stage attemperator (de-super heater) systems which gives a precise temperature control. 2. Solid Fuel Fired Boiler Type of Furnace Atmospheric Fluidized Bed Combustion (AFBC) Boilers Capacities: Up to 300TPH Pressure: Up to 145 kg/cm2 (g) Steam temperature: Up to 550°C Fuel used Coal, Lignite, Rice Husk, Petcoke, Washery Rejects, Char, Biomass. Special Features Single drum/ B-drum type Construction. Multi fuel firing options. Optimized fluidizing velocity for lower wear of bed tubes. Deep bed operation for better combustion. Optimized pressure drop across bed nozzles which ensures even distribution of combustion air for efficient fluidizing. Studded In-Bed tube construction for longer life. Ensures adequate residence time hence efficient fuel combustion. Water cooled membrane wall furnace construction. Underfeed, Over bed feeding or even a combination of both. For abrasive fuels, special design considerations. Minimum refractory work, which helps in fast boiler start up, flexibility to load variations, etc. High circulation ratio at all loads ensures efficient cooling of water wall tubes. Two/Three stage super heater with inter-stage attemperator (de-super heater) systems which gives a precise temperature control. 3. Liquid & Gaseous Fuel fired Boilers Boiler Capacities : Up to 300 TPH Steam Pressures: Up to 145 bar Steam Temperatures : Up to 550°C Liquid fuels like Light Diesel Oil (LDO), Hi speed Diesel(HSD), Heavy Fuel Oil (HFO), Naphtha, Low Sulphur Heavy Stock Oil (LSHS), Gaseous Fuels like Natural Gas, Coke Oven gas, Blast Furnace Gas, Producer Gas, etc. Special Features Single drum/ B-drum type Construction. Large drum with steam and water space to meet process demand. Quick response time. Water cooled membrane wall furnace construction with gas tight construction. Ensures adequate residence time hence efficient fuel combustion. Low CO emission. Capable of single / Combination fuel firing. High Turn down ratio. Drainable Superheater tube arrangement. Two/Three stage super heater with inter-stage attemperator (de-super heater) systems which gives a precise temperature control. High circulation ratio at all loads ensuring efficient cooling of water wall tubes Our Scope of Services includes Project Management and monitoring, Planning and scheduling, Budget preparation, Detail engineering, Procurement of major equipment and balance of plant, Construction management, Start-up and Commissioning, Performance testing, Operation and maintenance. Safety and Quality control at Site during the Erection of Plant and Machinery is of paramount importance.
- Ethanol Plants and Ethanol Technology | Uttam Sucrotech
Uttam Sucrotech delivers world-class Ethanol Plants and Technology, providing sustainable, high-yield biofuel and distillery solutions with turnkey support. Ethanol / What We Do / Ethanol / Uttam Sucrotech through its technology partner Vogelbusch, offers advanced biotechnology solutions for producing bio-commodities such as ethanol, alcohol, yeast, vinegar, organic acids, and starch sugars. Our distillery plants are designed to produce ethanol and alcohol from diverse feedstocks, including molasses, grains, cane juice, and sugar syrup, catering to the beverage, fuel, and industrial sectors. Comprehensive Turnkey Solutions We deliver fully customized solutions, from conceptualization to commissioning, on an EPC/Turnkey basis. Our scope of supply and services is tailored to meet each client’s unique project requirements, ensuring seamless integration and efficiency. Our expertise spans across bioprocess plants for the sugar, starch, and food industries, leveraging proprietary technologies and integrating third-party processes as needed. Key Expertise in Bioprocess Operations We bring specialized knowledge in core unit operations, including: Liquefaction and Saccharification Pasteurization Fermentation (Batch, Fed, Continuous) Distillation and Rectification Evaporation Dehydration Chromatography DDGS Drying & Evaporation Biotechnologies Utilized Our bio-processes are tailored for optimal performance in producing: Alcohol / Bioethanol Vinegar Yeast Organic Acids Starch Sugars Expert Turnkey Solutions for Ethanol Production Uttam Sucrotech specializes in turnkey solutions for ethanol production from sugarcane juice, sugarcane molasses, and sweet sorghum. Our plants are meticulously designed to extract ethanol efficiently, with a strong emphasis on energy conservation, wastewater reduction, and project management excellence. With expertise from project conceptualization to commissioning, we are trusted leaders in ethanol plant manufacturing, renowned for delivering high-quality, energy-efficient, and sustainable distillery solutions across India and beyond. Distillery Plant Design Features Our distilleries prioritize: High process reliability and availability High efficiency with reduced energy demand for distillation and stillage evaporation Thermal integration to recover and reuse secondary energy, achieving significant energy savings and cost reductions Flexible Process Options Uttam Sucrotech’s distilleries offer batch and continuous fermentation systems, handling a wide range of raw materials with various integration options to fit each client’s unique needs.
- Sugar Refineries & Refinery Projects - Uttam Sucrotech
Build high-efficiency sugar refineries with Uttam Sucrotech, offering advanced technology and turnkey solutions. Connect with us today! Sugar refineries / What We Do / Sugar / Sugar Refineries / We offer EPC Solutions to produce Refined Sugar (Sulphur less sugar) from raw sugar (Stand-alone refinery) as well as Cane juice processing in integrated sugar plant (Backend refinery). Raw Sugar Handling, Affination & Melting System Raw Sugar Handling – Raw Sugar Unloading, Sugar Distribution System inside ware house, Raw Sugar Feeding System, Online Sugar weigher, lump crusher, Screw Conveyors, Magma Mingler, Affination Centrifugal Machine. Raw Sugar melting – Magma Mixtures & Sugar Melter Raw Melt Clarification System by Defeco Remelt Process Melt Clarification System – Heat Exchangers, Reaction tank & Cavitation Aerator, Flotation Clarifier,Chemical Preparation & Dosing System Melt Filtration – Deep Bed Filter & Self-cleaning Check Filters Scum De-sweetening System for Standalone refineries – Scum mixing tank, Flotation clarifiers, Filter press with complete accessories. Raw Melt Clarification System by Carbonation Process CO2 Cooling Section – Cyclone separator, CO2 scrubber, Cooling Tower etc. Melt Clarification System – Carbonator with complete accessories Melt Filtration – Rotary Leaf Filter with complete accessories or single stage filtration process. Scum De-sweetening System – Filter Press with complete accessories Melt Decolourization Melt Decolourization System – Ion Exchange Resin Column, GAC, PAC for melt decolourization with complete accessories IER Regeneration System – Brine Preparation, Brine Filtration, Filter Brine & HCL recirculation system. Brine Recovery system – Single Stage as well as Double Stage Liquid waste removal system – Brine Concentrator, Concentrated Brine Dryer Melt Concentrator Melt Concentrating system – Melt Concentrator Falling Film and Robert Type of Single & Double Stage Melt Recirculation & Transfer system – Recirculation Pumps and Transfer Pumps Refined Sugar Crystallization Crystallization system – Batch Pans, Vacuum Crystallizer and Seed Crystallizer Molasses Conditioning – DCH & Conventional Type Melt and Molasses Pan Supply Tanks Melt and Molasses Storage system – Melt and Molasses Tanks Massecuite Receiver – Air Cooled Crystallizer Sugar Curing Sugar Curing system – Pug Mills, Centrifugal Machines of Batch & Continuous type Sugar Handling, Drying, Conveying & Bagging Sugar Handling system – Sugar Hoppers Plain & Multi Tray type, Magma Mixture Sugar Drying and cooling system – Fluidized Bed Dryer, Rotary Dryer, Dust Collection System Sugar Conveying system – Bucket Elevator, Sugar Sizer & Screener, Sugar Belt Conveyor Sugar Storage & Bagging system – Sugar Conditioning Silos,Sugar Bins, Sugar Weighing Machines, Sugar Bagging & Stitching Machines Uttam Sucrotech’s overseas teams, specializing in project engineering, project planning and on-site execution, are fully equipped to meet the challenges of implementing projects in remote and difficult-to-access regions. We place the utmost importance on safety and stringent quality control during the erection of plant and machinery.
- Cogeneration EPC Projects & Plant Solutions - Uttam Sucrotech
Uttam Sucrotech provides Cogeneration EPC Projects integrating energy-efficient technologies for sustainable power generation and optimized sugar processing. Call US! Co-generation / What We Do / Co-Generation / We are leading providers of Cogeneration Power Plants, offering end-to-end solutions for steam and power generation. Our expertise spans across various industries including sugar, paper, textiles, and chemicals, where we integrate cutting-edge technologies to enhance energy efficiency, reduce operational costs, and improve sustainability. Scope of Services: Design and Engineering: Comprehensive plant design, including thermal and electrical systems, optimized for efficient steam and power generation, tailored to meet the specific needs of each industry. Boiler Systems: High-performance biomass, coal, and multi-fuel boilers, designed for maximum heat recovery and minimal emissions, capable of handling diverse fuel types such as bagasse, rice husk, and coal. Turbo Alternators: Steam turbines coupled with high-efficiency alternators, providing reliable power generation, designed for easy integration with existing systems and future scalability. Fuel Handling and Ash Handling Systems: Efficient systems for handling and processing diverse fuel types, alongside advanced ash handling solutions that ensure compliance with environmental standards. Water Treatment Systems: Tailored water treatment solutions to ensure optimal quality and reuse of process water, minimizing water consumption and ensuring operational sustainability. Emission Control Systems: Dust emission control, NOx and SOx mitigation, and advanced flue gas treatment technologies to comply with stringent environmental regulations. Electrical and Control Systems: State-of-the-art DCS/PLC-based automation for real-time monitoring, process optimization, and enhanced energy management. Key Benefits: Energy Efficiency: Our cogeneration solutions are designed to maximize energy output by utilizing waste heat, improving overall thermal efficiency and significantly reducing fuel consumption. Sustainability: Focus on clean energy generation with optimized CO2 reduction and reduced carbon footprint, supporting your organization’s sustainability goals. Cost Savings: By integrating cogeneration systems, plants benefit from reduced reliance on external power grids, leading to substantial operational cost savings. Reliability and Scalability: Our modular design allows for easy expansion and scalability, ensuring the plant can accommodate future capacity requirements without major infrastructure changes. With over 400 successful installations globally, we ensure that each Cogeneration Power Plant delivers maximum efficiency, reduced operational costs, and long-term reliability, while meeting the highest industry standards.
- Sugar EPC Projects & Turnkey Solutions - Uttam Sucrotech
Explore Uttam Sucrotech’s Sugar EPC Projects offering complete turnkey solutions, advanced engineering, and design for high-efficiency sugar plants worldwide. Contact us now. projects / Projects / At Uttam Sucrotech, we take pride in delivering comprehensive EPC solutions for a wide range of industries. From integrated sugar plants and co-generation power facilities to ethanol production and wastewater treatment plants, our projects reflect a deep commitment to innovation, sustainability, and excellence. With expertise in sugar EPC, process and boiling house equipment, cane milling and juice extraction plants, ethanol and distillery plants, power generation, and more, we seamlessly execute projects that drive growth and create value for our partners. Whether modernizing existing facilities, expanding operations, or implementing cutting-edge solutions, Uttam Sucrotech is dedicated to shaping the future of industrial and agricultural systems. Here Are a Few Featured Projects: Explore how Uttam Sucrotech transforms industries through iconic international and domestic projects, setting benchmarks in engineering and sustainable development. Featured Domestic Projects We have created an enviable reputation for In-house manufacturing of all the related Sugar Plant equipment, maintaining the highest Quality standards. Featured International Projects Provides world-class EPC solutions for Co-Generation Plants, delivering end-to-end services from steam generation to power generation.
- Uttam Sucrotech – Global Leaders in Sugar, Power & Ethanol Turnkey Solutions
Uttam Sucrotech is a globally recognized leader, delivering world-class turnkey solutions in the Sugar, Power, and Ethanol sectors through cutting-edge expertise in Engineering, Procurement, and Construction (EPC). OUR SERVICES Diverse solutions tailored to your every need Sugar EPC The Only Company with IMS Certification for Sugar EPC Project Co-Generation EPC Uttam offers EPC solution for Co-Generation Plants from Steam Generation to Power Generation Ethanol Uttam offers EPC Solutions to produce Refined quality Sulphur less sugar from raw sugar Energy Uttam through its Technology Partner M/s Vogelbusch offers industrial biotechnology Sugar Uttam through its Technology Partner M/s Vogelbusch offers industrial biotechnology LEARN MORE 58+ Countries 450 projects completed WORLD MAP Global Presence Uttams presence across all the sugarcane producing countries in the world OUR PROJECTS Featured Projects White Nile Sugar Company Wonji Shoa Sugar factory Kakira Sugar Ltd., Uganda Kinyara Sugar Ltd. Shri Ambalika Sugar, Maharashtra, India Ramala Sahkari Chini Mills Ltd. Panipat Cooperative Sugar Mills Limited Lauh Purush White Nile Sugar Company Wonji Shoa Sugar factory Kakira Sugar Ltd., Uganda Kinyara Sugar Ltd. Shri Ambalika Sugar, Maharashtra, India Ramala Sahkari Chini Mills Ltd. Panipat Cooperative Sugar Mills Limited Lauh Purush White Nile Sugar Company Wonji Shoa Sugar factory Kakira Sugar Ltd., Uganda Kinyara Sugar Ltd. Shri Ambalika Sugar, Maharashtra, India Ramala Sahkari Chini Mills Ltd. Panipat Cooperative Sugar Mills Limited Lauh Purush White Nile Sugar Company Wonji Shoa Sugar factory Kakira Sugar Ltd., Uganda Kinyara Sugar Ltd. Shri Ambalika Sugar, Maharashtra, India Ramala Sahkari Chini Mills Ltd. Panipat Cooperative Sugar Mills Limited Lauh Purush MORE PROJECTS Featured Clients MORE CLIENTS

