top of page

Search Results

Search Results

Results found for empty search

  • Warana Sugar Factory, Maharashtra, India | Uttam Sucrotech

    Domestic Project / Projects / Domestic Projects / Warana Sugar Factory, Maharashtra, India / Warana Sugar Factory, Maharashtra, India Uttam has successfully executed one of the largest multi-effect evaporation (Falling Film of HSA- 7500 m²) for process house capacity enhancement at Warana Sahakari Sakhar Karkhana, Warananagar. The project included the process design, supply and supervision of critical processing equipment, delivering significant improvements in energy efficiency and overall manufacturing performance. This achievement underscores Uttam’s expertise in delivering innovative, high-impact solutions that optimize plant operations while ensuring sustainable energy savings.” Project Scope: 3 Juice Heaters (379 m²): These high-performance juice heaters are designed to optimize heat transfer and enhance the thermal efficiency of the plant, ensuring the effective concentration of sugarcane juice. 4 Falling Film Evaporators (7500 m²): These evaporators are engineered to increase the evaporation rate, reducing energy consumption while maintaining the highest standards of juice concentration. Key Benefits: Improved Process Efficiency: The advanced equipment enhances heat transfer efficiency, reducing energy consumption in the boiling house. Energy Savings: The integration of Falling Film Evaporators ensures significant energy savings by utilizing a more efficient evaporation process. High-Performance Equipment: All equipment is designed for optimal performance, contributing to overall plant reliability and reduced downtime. This project reflects Uttam Sucrotech’s commitment to delivering cutting-edge solutions that drive operational excellence and sustainability in the sugar industry.

  • Assalaya Sugar Company, Sudan | Uttam Sucrotech

    International project / Projects / International Projects / Assalaya Sugar Company, Sudan / Assalaya Sugar Company, Sudan The state-owned Sudanese Sugar Company is regarded as one of the most successful public sector companies and a vital economic pillar in Sudan. It has an annual capacity to crush 4,320,000 tons of sugarcane and produce 430,000 tons of sugar. The group owns four sugar factories: Assalaya, New Halfa, Guneid, and Sennar Sugar Factory. USIPL has executed a turnkey 13 MW co-generation plant with civil works and a bagasse handling system for Assalaya Sugar Factory in Assalaya. In addition to this, USIPL also designed, manufactured, supplied, erected, and commissioned a “Pressure Stabilization System” and a “Juice Stabilization System” in all four of the Sudanese Sugar Company's existing sugar factories: Assalaya Sugar Factory, Rabak Town, Capacity: 6,500 TCD New Halfa Sugar Factory, Halfa Town, Capacity: 5,500 TCD Guneid Sugar Factory, Medani Town, Capacity: 5,500 TCD Sennar Sugar Factory, Sennar Town, Capacity: 6,500 TCD With the commissioning of the “Pressure Stabilization System” and “Juice Stabilization System,” Assalaya Sugar Factory successfully provided steam to operate a 13 MW steam turbine . This additional 13 MW steam turbine was installed without any investment in a new steam generation unit. The power plant layout was made compact to fit within the existing, operational sugar plant without hindrance or work stoppages. This upgrade across all four sugar factories also resulted in improvements in sugar color and achieved steam savings. Positive Impact of the Project in the Region Of the total generation, 6.5 MW of power was exported to the national grid, providing much-needed illumination to nearby cities and towns.

  • Horyal Investment Holding Company, Uganda | USIPL

    International project / Projects / International Projects / Horyal Investment Holding Company / Horyal Investment Holding Company, Uganda Horyal Sugar Factory (Atiak) is a Greenfield Sugar Project promoted by Horyal Investment Holding Company Limited. The Sugar Factory is located in Gem Farm, Atiak sub-county, Kilak County, in Amuru District, in the Northern Region of Uganda. The new sugar factory has a capacity to crush 1,650 tonnes of raw cane daily, producing 66,000 tonnes (66,000,000 kg) of sugar annually. USIPL is the EPC contractor of the project. The salient features of the project are: Location: Atiak sub-county, Amuru District Plant Capacity: 1,650 TCD Steam Generation: 50 t/h; 45 kg/cm²(a); 485°C size Power Co-generation: 6 MWh The commissioning of the factory is expected in early 2018 with first production output of sugar planned for June 2018. Positive Impact of the Project in the Region The factory will employ over 1,500 people and has contracted with over 5,000 out-growers. The promoters of the company have established a working relationship with Gulu Women Entrepreneurs Association Limited (GWEAL) with an objective to develop the districts of Amuru, Atiak, Kamdin and Noya in Northern Uganda.

  • Contact | Uttam Sucrotech

    Contact & enquiry / Contact / Uttam Sucrotech International Pvt. Ltd. H – 194, Sector – 63, Noida – 201301 (U.P.) INDIA +91-120-4726400 info@usipl.com Enquiry Form FIRST NAME* LAST NAME* EMAIL* MESSAGE* Submit

  • Somdiaa Sugar, Republic of Congo | Uttam Sucrotech

    international project / Projects / International Projects / Somdiaa Sugar, Republic of Congo / Somdiaa Sugar, Republic of Congo We have successfully supplied and installed a 60 T Batch Pan and 55 m³ Crystallizer at the Saris Congo plant for Somdiaa Group, France. This equipment was designed to enhance crystallization efficiency, improving both sugar quality and production capacity. Key Deliverables: 60 T Batch Pan: Optimized for large-scale crystallization with enhanced heat transfer and uniform sugar quality, capable of handling high throughput with operational flexibility. 55 m³ Crystallizer: Designed for high efficiency and reduced energy consumption, it ensures superior crystal quality and improved yield. Benefits: Improved Crystallization: Advanced design for enhanced crystal formation and higher yield. Energy Efficiency: Reduced energy consumption, contributing to overall plant efficiency. Durability: Robust, reliable equipment for continuous operation and minimal downtime. This project highlights our expertise in delivering high-performance, energy-efficient solutions for the sugar industry, supporting Somdiaa Group in achieving optimized production at Saris Congo.

  • Uttam’s Sugar Mills, India | Uttam Sucrotech

    Domestic Project / Projects / Domestic Projects / Uttam’s Sugar Mills, India / Uttam’s Sugar Mills Uttam’s own refinery units demonstrate USIPL’s expertise in building world-class sugar refineries, focusing on consistent quality and operational excellence: Sher Mau Refinery, Uttar Pradesh, India Refinery Capacity: 550 TPD Process: Melt Phospho-flotation Sugar Quality: 35 ICUMSA The Shermau refinery utilizes the Melt Phospho-flotation process, achieving high-quality sugar with excellent color and purity. This refinery meets international standards for quality and efficiency. Khaikheri Refinery, Uttar Pradesh, India Refinery Capacity: 450 TPD Process: Melt Phospho-flotation Sugar Quality: 35 ICUMSA At Khaikheri, Uttam’s own refinery, the Melt Phospho-flotation process is used to produce refined sugar with consistent quality, optimizing the efficiency of the entire refining operation. Libberheri Refinery, Uttarakhand, India Refinery Capacity: 600 TPD Process: Melt Phospho-flotation with Ion Exchange Sugar Quality: 15 ICUMSA The Libberheri refinery uses Melt Phospho-flotation with Ion Exchange technology, ensuring superior sugar quality with an ICUMSA of 15. This advanced technology significantly improves the sugar’s color and purity, making it ideal for high-quality markets. Barkatpur Sugar Mill, Uttar Pradesh, India Plant Capacity: 8500 TCD Process: Double Sulphitation Sugar Quality: 80 ICUMSA

  • Shri Ambalika Sugar, Maharashtra, India | Uttam Sucrotech

    domestic projects / Projects / Domestic Projects / Shri Ambalika Sugar, Maharashtra, India / Shri Ambalika Sugar, Maharashtra, India Shri Ambalika Sugar Private Limited, located at Ambika Nagar, Taluka Karjat, District Ahmednagar, Maharashtra, is a flagship greenfield project executed by UTTAM on a complete EPC basis. The plant was originally commissioned with a capacity of 2,500 TCD (expandable to 4,000 TCD) and a 15 MW co-generation facility , all designed, manufactured, erected and commissioned by UTTAM. Over the years, the project has been upgraded with strategic additions and modifications , transforming it into one of the region’s most advanced sugar facilities. Salient Features: Project Type: Greenfield Sugar Plant Present Crushing Capacity: 11,000 TCD + 4,500 TCD (including in-built capacity) Steam Consumption: 35–36% Sugar Type: Plantation White Sugar Sugar Quality: 80 ICUMSA This plant stands as a testament to UTTAM’s engineering excellence and commitment to delivering energy-efficient, high-performance sugar industry solutions.

  • Wonji Shoa Sugar factory, Ethiopia | Uttam Sucrotech

    international project / Projects / International Projects / Wonji Shoa Sugar factory, Ethiopia / Wonji Shoa Sugar factory, Ethiopia Wonji Shoa Sugar Factory is a Greenfield sugar project promoted by the government of Ethiopia, which was commissioned in the year 2013. The project, 110 km SouthEast of the capital near Nazareth city in Oromia Regional State, was conceptualized in a bid to replace old sugar factories of the region namely Wonji and Shoa. This project was carried out under the Indian Line of Credit to the Ethiopian government. USIPL is the EPC contractor of the project including the civil works. The salient features of the project are: Location: Oromia Regional State Plant Capacity: 6,250 TCD Steam Generation: 2 x 130 t/h (260 t/h); 67 kg/cm²(a); 515°C size Power Co-generation: 31.5 MWh Production Milestone: 800,000 Sugar bag within 250 days (5 days ahead of schedule) Factory Statistics First Season: Total Sugar Produced: 81000 MT Total High Grade (Coca Cola) Sugar: 5200 MT Produced (ICUMSA 80 and below) Sugar Recovery percentage: 11.83% Positive Impact of the Project in the Region This project led to agricultural expansion around Wakie Tiyo, Welenchiti and North Dodota areas making 16,000 hectares of sugarcane plantation field in total. Out of this the 7,000 hectares of sugarcane field is owned by out grower farmers of the surrounding area. There are 32 Sugarcane Out-growers associations of 9,100 member farmers, who are directly benefited from this Project. The Factory supports the farmers with seeds, irrigation facilities and rendering professional as well as technical support to them. This project not only saved the country’s expenditure on Sugar imports but also contributed electric power to the national grid.

  • Careers | Uttam Sucrotech

    CAREERS / Careers / Join Our Team At Uttam Sucrotech, we are dedicated to fostering innovation, excellence, collaboration and sustainability in the Sugar, Power, Ethanol and Co-Generation sectors. As a global leader in Engineering, Procurement, and Construction (EPC) solutions, we offer dynamic opportunities to work on transformative projects across 58 countries. We are looking for passionate and driven professionals eager to make a difference. Whether your expertise lies in engineering, project management, manufacturing, or other areas, we provide a platform for growth, innovation, and achievement. Why Work with Us? Work on Impactful & Challenging global projects Professional growth and development opportunities Open and non-bureaucratic work atmosphere that enables you to optimize your potential The Freedom to experiment, innovate and create Recognition and reward for excellence International Exposure A flat organization structure that is conducive to quick decision making A remuneration and benefits package that matches the best in the industry Apply Now View Job Openings Be a part of a company that values innovation, teamwork, and professional growth. Submit your application by emailing us at hr@usipl.com with a brief cover letter. Additionally, please use the form below to share details about yourself. Our team will review your profile and reach out to you when a suitable opportunity becomes available. Let’s build a better future together!

  • ZLD Solutions | Uttam Sucrotech

    ZLD SOLUTIONS / What We Do / ZLD Solutions / Zero Liquid Discharge (ZLD) Solutions – Achieve Complete Water Recovery We specialize in delivering cutting-edge Zero Liquid Discharge (ZLD) systems designed to eliminate liquid waste while enabling maximum water recovery. Our ZLD systems integrate a series of advanced technologies such as evaporation, crystallization, and membrane filtration to ensure efficient treatment and recycling of industrial wastewater, contributing to a sustainable and eco-friendly operation. Tailored System Design Every ZLD system we create is customized to meet the unique needs of our clients. We design each system to align with specific project requirements and industrial conditions, guaranteeing optimal performance, energy efficiency, and cost-effectiveness. Our goal is to provide a solution that not only meets regulatory compliance but also enhances operational efficiency. Resource Recovery for Maximum Value Our ZLD systems go beyond waste reduction by enabling the recovery of valuable resources from wastewater. We help our clients reclaim clean water, recover salts, minerals, and other by-products, which can be reused in processes or resold, adding economic value to their operations. This resource recovery not only reduces waste but also turns wastewater into a potential revenue stream. Commitment to Sustainability Sustainability is at the core of our ZLD solutions. We prioritize energy-efficient designs, waste minimization, and resource optimization in every project, helping clients significantly reduce their environmental impact. Our systems support businesses in achieving their sustainability targets by minimizing freshwater intake, reducing pollution, and promoting circular resource use.

  • Co-Generation EPC | Uttam Sucrotech

    Co-generation EPC / What We Do / EPC / Co-Generation EPC / We offer EPC solutions for Co-Generation Plants from Steam Generation to Power Generation, which includes Design, manufacturing, supply, civil construction, erection and commissioning for Biomass & Coal based Captive and Co-generation power plants. We also possess a vast experience of setting up turbines from Europe, Japan and India. Uttam Sucrotech has in-house engineering capabilities for project design, engineering, manufacturing and construction. Our Design and Engineering comprises modern CAD facilities, design and project management software for timely execution of projects. We offer complete range of Equipment, as mentioned below: Boiler and its auxiliaries Turbo Alternator and its auxiliaries Dust Emission Control Equipment Fuel Handling system Bagasse Dryer Ash handling system Chimney Cooling tower Plant Piping Air Compressing system Water Treatment Plant Effluent Treatment Plant Fire detection and Fighting system Air Conditioning and Ventilation system Electrical transmission line Switchyard Electrical Panels Plant Control System like DCS/PLC & Field Instrumentation We are specialized in providing Steam Generation Plant with improved plant efficiency and flexibility in operation to suit Power and Steam requirements of Paper, Sugar, Textile, Chemical, Distilleries & other Process Industries. Range of boilers 1. Biomass Fuel Fired Boilers Type of Furnace: Traveling Grate Dumping Grate Pulsating Grate Pinhole Grate Boiler Capacities : Up to 300 TPH Steam Pressures: Up to 145 bar Steam Temperatures : Up to 550°C Fuel used Bagasse, Coal, Rice Husk, Bio-Gas, Lignite, Wheat Straw, Mustard Husk, Soya Bean Husk, Paddy Straw, Palm Kernel shell, Empty Fruit Bunches, Wood chips and Other Agriculture wastes. Special Features Conservative grate area loading to ensure efficient and complete combustion of bagasse on the grate. Suspension burning of Bagasse for complete combustion of volatiles and quick response to load variation. Conservative volumetric loading in furnace. Ensures adequate residence time hence efficient fuel combustion. Ensures lower furnace exit gas temperature to avoid fouling due to alkali content in the fuel. Staged combustion system for better NOx control. Minimum refractory work, which helps in fast boiler start up, flexible to loads variations, etc. Water cooled membrane wall furnace construction. High circulation ratio at all loads ensuring efficient cooling of water wall tubes Two/Three stage super heater with inter-stage attemperator (de-super heater) systems which gives a precise temperature control. 2. Solid Fuel Fired Boiler Type of Furnace Atmospheric Fluidized Bed Combustion (AFBC) Boilers Capacities: Up to 300TPH Pressure: Up to 145 kg/cm2 (g) Steam temperature: Up to 550°C Fuel used Coal, Lignite, Rice Husk, Petcoke, Washery Rejects, Char, Biomass. Special Features Single drum/ B-drum type Construction. Multi fuel firing options. Optimized fluidizing velocity for lower wear of bed tubes. Deep bed operation for better combustion. Optimized pressure drop across bed nozzles which ensures even distribution of combustion air for efficient fluidizing. Studded In-Bed tube construction for longer life. Ensures adequate residence time hence efficient fuel combustion. Water cooled membrane wall furnace construction. Underfeed, Over bed feeding or even a combination of both. For abrasive fuels, special design considerations. Minimum refractory work, which helps in fast boiler start up, flexibility to load variations, etc. High circulation ratio at all loads ensures efficient cooling of water wall tubes. Two/Three stage super heater with inter-stage attemperator (de-super heater) systems which gives a precise temperature control. 3. Liquid & Gaseous Fuel fired Boilers Boiler Capacities : Up to 300 TPH Steam Pressures: Up to 145 bar Steam Temperatures : Up to 550°C Liquid fuels like Light Diesel Oil (LDO), Hi speed Diesel(HSD), Heavy Fuel Oil (HFO), Naphtha, Low Sulphur Heavy Stock Oil (LSHS), Gaseous Fuels like Natural Gas, Coke Oven gas, Blast Furnace Gas, Producer Gas, etc. Special Features Single drum/ B-drum type Construction. Large drum with steam and water space to meet process demand. Quick response time. Water cooled membrane wall furnace construction with gas tight construction. Ensures adequate residence time hence efficient fuel combustion. Low CO emission. Capable of single / Combination fuel firing. High Turn down ratio. Drainable Superheater tube arrangement. Two/Three stage super heater with inter-stage attemperator (de-super heater) systems which gives a precise temperature control. High circulation ratio at all loads ensuring efficient cooling of water wall tubes Our Scope of Services includes Project Management and monitoring, Planning and scheduling, Budget preparation, Detail engineering, Procurement of major equipment and balance of plant, Construction management, Start-up and Commissioning, Performance testing, Operation and maintenance. Safety and Quality control at Site during the Erection of Plant and Machinery is of paramount importance.

  • O&M Services | Uttam Sucrotech

    O&M Services / What We Do / O&M Services / Sugar Plant Operation At Uttam Sucrotech, we specialize in delivering efficient and sustainable operations and maintenance solutions for sugar plants, ensuring maximum productivity, reliability and environmental responsibility. The sugar production process begins when the harvested sugarcane is transported to the Sugar Plants. From here, the cane undergoes a series of advanced processing steps to extract and refine sugar. Cane Preparation & Juice Extraction Sugarcane is initially prepared in fibrous form using cane cutters and a fibrizer. Juice is extracted through a milling tandem comprising 3, 4, or 6 rollers. The extracted juice, mixed with water, is then transferred to the boiling house for processing. 2. Juice Treatment & Clarification The raw juice is heated and treated with milk of lime, sulphur dioxide, or phosphoric acid to remove impurities. After further heating, the treated juice is sent to clarifiers for continuous settling. Clear juice collected from the clarifier is concentrated into syrup through multiple-effect evaporators. 3. Crystallization & Sugar Recovery The syrup is bleached with approved chemicals and sent to vacuum pans for concentration and sugar crystal formation. Crystals are separated from molasses using centrifugal machines, then dried, graded, weighed, and packed for storage and distribution. 4. By-products Utilization Press Mud: Residue from clarifiers, used as organic manure in cane fields, supporting sustainable farming practices. Bagasse: Fibrous residue from cane crushing, used as a primary fuel for steam generation in boilers. This reduces dependence on the state electricity board and promotes energy self-reliance. Molasses: A valuable by-product further fermented and distilled to produce alcohols, industrial spirits, and ethanol for blending with petroleum products. Sugar Plant Maintenance Efficient plant maintenance is the backbone of uninterrupted production in a sugar plant. At Uttam Sucrotech, we implement proven strategies and best practices to ensure smooth operations, minimize downtime and extend the lifecycle of critical equipment. Our maintenance approach covers all aspects of plant upkeep, from preventive measures to corrective actions, ensuring reliability and safety throughout the crushing season. 1. Off-Season Maintenance (Planned Maintenance) During the off-season, the entire plant is systematically dismantled, repaired and reassembled. This planned maintenance ensures that equipment is fully optimized and ready for the next crushing cycle. 2. Preventive Maintenance (During Season) A proactive set of activities carried out on machinery and systems before failures occur. Helps protect plant assets, enhance reliability and reduce unexpected breakdowns. 3. Running Maintenance (During Season) Routine activities performed while the equipment is in operation. Ensures uninterrupted production and immediate attention to minor issues before they escalate. 4. Scheduled/Shutdown Maintenance Involves planned inspections and repairs during scheduled shutdowns. Targets equipment that is known or suspected to have potential issues, ensuring safe and efficient operation. 5. Corrective Maintenance Actions such as repair, replacement, or restoration carried out after a failure has occurred. Aims to eliminate the root cause of failure and reduce the likelihood of recurrence. At Uttam Sucrotech, our comprehensive maintenance framework not only enhances plant performance but also ensures sustainable, cost-effective and reliable sugar production year after year.

bottom of page