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  • Dangote Group - Nigeria | Uttam Sucrotech

    International project / Projects / International Projects / Dangote Group - Nigeria / Dangote Group - Nigeria WEST AFRICA’S LARGEST SUGAR COMPLEX – DANGOTE GROUP, NIGERIA Uttam Sucrotech is proud to announce a landmark achievement – being awarded the contract by the prestigious Dangote Group for setting up West Africa’s largest integrated sugar complex in Nigeria. The project includes a 24,000 TCD sugar plant alongside a state-of-the-art 140 KLPD ethanol facility, designed with cutting-edge global technologies. Impact of the Project: Significant reduction in Nigeria’s dependence on imported sugar. Conservation of valuable foreign exchange reserves. Direct and indirect employment generation for thousands, creating sustainable livelihoods for farmers. Contribution to the nation’s economic growth and self-reliance in sugar production. The Dangote Sugar Complex will be equipped with world-class technologies and equipment, with the bulk of sugar machinery being manufactured at Uttam’s state-of-the-art workshops in North India. Located just 45 km from New Delhi, these facilities are equipped with advanced CNC machines and are capable of manufacturing 100% of the equipment required for a sugar plant, ensuring global quality standards and unmatched reliability. This milestone project underscores Uttam Sucrotech’s leadership in delivering world-class turnkey solutions and further strengthens our presence in the African continent.

  • Promaiz Distillery, Argentina | Uttam Sucrotech

    International project / Projects / International Projects / Promaiz Distillery, Argentina / Promaiz Distillery, Argentina Uttam successfully executed the 75 KLPD Distillery Project for Promaiz Distillery, Argentina, involving the design, engineering, and commissioning of advanced distillery systems manufactured to ASME standards. The project aimed at enhancing the production capacity and operational efficiency of the distillery, ensuring optimal process control and minimal energy consumption. Project Highlights: Design and Engineering: The distillery system was custom-designed to meet Promaiz’s production goals, incorporating cutting-edge technologies for fermentation, distillation, and alcohol recovery. Manufacturing and Supply: All critical process equipment, including fermenters, distillation columns, and ancillary systems, were fabricated in compliance with ASME standards to ensure high-quality, durable, and safe operations. Commissioning and Integration: The project involved seamless integration of equipment into the existing plant infrastructure, with performance testing ensuring optimal efficiency and compliance with international quality standards. Key Benefits: Improved Production Capacity: The installation of 75 KLPD distillery units enhances throughput while maintaining high-quality output. Energy Efficiency: The systems are designed for reduced energy consumption, optimizing operational costs and environmental sustainability. Compliance with Global Standards: All equipment adheres to ASME standards, ensuring reliable, safe, and efficient operation throughout the distillation process. This project demonstrates our expertise in delivering high-performance, turnkey distillery solutions tailored to the specific needs of clients like Promaiz Distillery, Argentina, ensuring long-term operational excellence.

  • Cogeneration EPC Projects & Plant Solutions - Uttam Sucrotech

    Uttam Sucrotech provides Cogeneration EPC Projects integrating energy-efficient technologies for sustainable power generation and optimized sugar processing. Call US! Co-generation / What We Do / Co-Generation / We are leading providers of Cogeneration Power Plants, offering end-to-end solutions for steam and power generation. Our expertise spans across various industries including sugar, paper, textiles, and chemicals, where we integrate cutting-edge technologies to enhance energy efficiency, reduce operational costs, and improve sustainability. Scope of Services: Design and Engineering: Comprehensive plant design, including thermal and electrical systems, optimized for efficient steam and power generation, tailored to meet the specific needs of each industry. Boiler Systems: High-performance biomass, coal, and multi-fuel boilers, designed for maximum heat recovery and minimal emissions, capable of handling diverse fuel types such as bagasse, rice husk, and coal. Turbo Alternators: Steam turbines coupled with high-efficiency alternators, providing reliable power generation, designed for easy integration with existing systems and future scalability. Fuel Handling and Ash Handling Systems: Efficient systems for handling and processing diverse fuel types, alongside advanced ash handling solutions that ensure compliance with environmental standards. Water Treatment Systems: Tailored water treatment solutions to ensure optimal quality and reuse of process water, minimizing water consumption and ensuring operational sustainability. Emission Control Systems: Dust emission control, NOx and SOx mitigation, and advanced flue gas treatment technologies to comply with stringent environmental regulations. Electrical and Control Systems: State-of-the-art DCS/PLC-based automation for real-time monitoring, process optimization, and enhanced energy management. Key Benefits: Energy Efficiency: Our cogeneration solutions are designed to maximize energy output by utilizing waste heat, improving overall thermal efficiency and significantly reducing fuel consumption. Sustainability: Focus on clean energy generation with optimized CO2 reduction and reduced carbon footprint, supporting your organization’s sustainability goals. Cost Savings: By integrating cogeneration systems, plants benefit from reduced reliance on external power grids, leading to substantial operational cost savings. Reliability and Scalability: Our modular design allows for easy expansion and scalability, ensuring the plant can accommodate future capacity requirements without major infrastructure changes. With over 400 successful installations globally, we ensure that each Cogeneration Power Plant delivers maximum efficiency, reduced operational costs, and long-term reliability, while meeting the highest industry standards.

  • Integrated Sugar Plants, Efficiency & Latest Technology - Uttam Sucrotech

    Discover Uttam Sucrotech’s Integrated Sugar Plants delivering Sugar Plant Efficiency, Latest Sugar Technology, and Best Sugar Plant Technology for higher productivity and energy savings. Integrated Sugar Plants / What We Do / Sugar / Integrated Sugar Plants / Uttam Sucrotech specializes in designing, manufacturing, and setting up Integrated Sugar Plants that combine every stage of sugar production within a single, cohesive system. From the cultivation of raw materials to the final refined sugar, our integrated approach ensures maximum efficiency, sustainability, and product quality. Our Integrated Sugar Plants are tailored to streamline the entire production process, offering a seamless transition between each critical stage of sugar manufacturing: Raw Material Cultivation: Our plants begin with the cultivation of high-quality sugarcane or sugar beet, ensuring optimal yield and raw material quality for sugar extraction. Juice Extraction & Purification: Using advanced technology, we efficiently extract juice from sugarcane or sugar beet and purify it to remove impurities, ensuring a cleaner, higher-quality base for further processing. Crystallization & Refining: The extracted juice is then processed into raw sugar, which undergoes a meticulous refining process to produce high-purity white sugar, suitable for both industrial and consumer use. By-product Utilization & Sustainability: We prioritize environmental responsibility. Our integrated plants not only produce sugar but also make efficient use of by-products such as bagasse (sugarcane pulp), which is converted into energy for the plant’s operations. Molasses and other residual materials are repurposed for ethanol or alcohol production, creating a circular economy that reduces waste and promotes sustainability. Why Choose our Integrated Sugar Plants? Comprehensive Solutions: We provide a complete end-to-end solution, from the design and construction of the plant to the integration of machinery and ongoing support. Energy Efficiency & Sustainability: Our plants are designed to be energy-efficient, utilizing renewable resources like bagasse for power generation, reducing reliance on external energy sources, and lowering operational costs. State-of-the-Art Technology: We incorporate the latest advancements in sugar production technology, ensuring precision, quality control, and higher yields. Sustainability: We design and operate sugar plants to minimize environmental impact by recycling water, reducing waste, and creating a self-sustaining energy ecosystem. Custom Design: We understand that every region and market has its unique requirements. Our integrated plants are customized to meet the specific needs of your operation, ensuring optimal performance and ROI. Key Benefits Enhanced Operational Efficiency: Streamlined processes and minimal wastage. Higher Product Quality: Improved consistency and control over each production stage. Environmental Responsibility: Sustainable practices that conserve resources and reduce pollution. Cost Savings: Energy efficiency and by-product utilization that cut down operational costs. Uttam Sucrotech’s overseas teams, specializing in project engineering, project planning and on-site execution, are fully equipped to meet the challenges of implementing projects in remote and difficult-to-access regions. We place the utmost importance on safety and stringent quality control during the erection of plant and machinery.

  • Uttam’s Sugar Mills, India | Uttam Sucrotech

    Domestic Project / Projects / Domestic Projects / Uttam’s Sugar Mills, India / Uttam’s Sugar Mills Uttam’s own refinery units demonstrate USIPL’s expertise in building world-class sugar refineries, focusing on consistent quality and operational excellence: Sher Mau Refinery, Uttar Pradesh, India Refinery Capacity: 550 TPD Process: Melt Phospho-flotation Sugar Quality: 35 ICUMSA The Shermau refinery utilizes the Melt Phospho-flotation process, achieving high-quality sugar with excellent color and purity. This refinery meets international standards for quality and efficiency. Khaikheri Refinery, Uttar Pradesh, India Refinery Capacity: 450 TPD Process: Melt Phospho-flotation Sugar Quality: 35 ICUMSA At Khaikheri, Uttam’s own refinery, the Melt Phospho-flotation process is used to produce refined sugar with consistent quality, optimizing the efficiency of the entire refining operation. Libberheri Refinery, Uttarakhand, India Refinery Capacity: 600 TPD Process: Melt Phospho-flotation with Ion Exchange Sugar Quality: 15 ICUMSA The Libberheri refinery uses Melt Phospho-flotation with Ion Exchange technology, ensuring superior sugar quality with an ICUMSA of 15. This advanced technology significantly improves the sugar’s color and purity, making it ideal for high-quality markets. Barkatpur Sugar Mill, Uttar Pradesh, India Plant Capacity: 8500 TCD Process: Double Sulphitation Sugar Quality: 80 ICUMSA

  • Sugar EPC | Uttam Sucrotech

    Sugar EPC / What We Do / EPC / Sugar EPC / Uttam Sucrotech is a globally recognized leader at the forefront of innovation in Engineering, Procurement and Construction (EPC), delivering world-class turnkey solutions in the Sugar, Power and Ethanol sectors. Known as one of the only companies in the world to manufacture complete sugar plants entirely in-house at our ISO Certified manufacturing facilities, Uttam Sucrotech combines technical expertise with decades of experience to deliver turnkey solutions that meet the highest global standards. From Conceptualization to Commissioning, we undertake projects on an EPC / Turnkey basis. We have successfully executed, and have under execution, several EPC / Turnkey projects across the globe — especially in Latin America, Africa & Asia We have earned a strong reputation for our complete in-house manufacturing of sugar plant equipment, ensuring uncompromising quality at every stage. Cane Handling, Preparation & Juice Extraction Plant Cane Loaders “Uttam Tusker” Grab Type / Sling Type Cane Unloader Hilo Type Cane Unloader Feeder Tables Cane Carriers Cane Chopper Cane Leveler Shredder / Fibrizor Cane Mills of 3 roller, 4 roller, 5 roller & 6 roller configuration Toothed Roller Pressure Feeder (TRPF) Grooved Roller Pressure Feeder (GRPF) Bagasse Handling System EOT Cranes / Overhead Crane Sugar Processing Plant Juice Clarification Equipment – SRT / Rapidor Clarifiers, Vacuum Filters Complete Boiling House Station – Tubular Juice Heaters, Evaporators (Falling Film, Semikestner & Robert), Sulphiters, Crystallizers, Batch & Continuous Pans, Molasses Conditioners Energy Saving Equipment – Direct Contact Juice Heaters, Falling Film Evaporators, Condensate Flashing Vessels, Melters and Finned Tube type hot Air Blowers. Centrifugal Station – Batch & Continuous Centrifugal Machines, Pug Mills & Magma Mixtures Sugar Drying, Grading and Handling Systems Complete Sugar Refineries Steam Generation Plants Pulverised Coal fired Boilers Liquid Fuel fired Boilers Stroker fired for Bagasse and other Biomass Boilers Power Generation Plants Captive Power Generation Co-Generation Plant Uttam Sucrotech’s overseas teams, specializing in project engineering, project planning and on-site execution, are fully equipped to meet the challenges of implementing projects in remote and difficult-to-access regions. We place the utmost importance on safety and stringent quality control during the erection of plant and machinery.

  • Kinyara Sugar Ltd., Uganda | Uttam Sucrotech

    International project / Projects / International Projects / Kinyara Sugar Ltd., Uganda / Kinyara Sugar Ltd., Uganda Uttam was awarded a complete Mill House of 5000 TCD expandable to 7500 TCD plant consisting of Cane Handling, Cane Preparation System, Milling Tandem of size Æ 42’’x84’’ – 4 Nos. Mill and Bagasse handling system.

  • West Kenya Sugar, Kakamega & Naitiri | Uttam Sucrotech

    international project / Projects / International Projects / West Kenya Sugar, Kakamega & Naitiri / West Kenya Sugar, Kakamega & Naitiri, Kenya USIPL is proud to have been a key partner in the expansion of the West Kenya Sugar operations with the installation of a 3000 TCD Juice Extraction Plant for their Kakamega and Naitiri Units. Designed for future scalability, the plant has been engineered to be easily expandable to 7500 TCD , providing West Kenya Sugar with the flexibility to meet increasing demand while maintaining high operational efficiency. Project Scope and Deliverables: Juice Extraction Plant Design & Engineering: The plant has been custom-designed to optimize the juice extraction process, featuring state-of-the-art equipment that ensures maximum efficiency and minimal losses. Capacity Expansion: Initially designed for 3000 TCD , the plant’s modular design allows for an easy and cost-effective expansion to 7500 TCD , accommodating future growth with minimal disruption. Key Equipment Supplied: High-Performance Mills: Advanced 40” x 80” mills to ensure efficient extraction of juice with minimal energy consumption. Hydraulic Cane Cutters and Shredders: Designed for optimal cane preparation, enhancing juice recovery rates and overall milling performance. Juice Extraction System: Cutting-edge technology to ensure high juice yield with optimized energy consumption. Key Benefits: Scalability: The plant’s design allows for future expansion without significant downtime, providing West Kenya Sugar with long-term operational flexibility. Improved Juice Yield: The high-performance extraction system enhances juice recovery, ensuring maximum output from the cane. Energy Efficiency: The plant incorporates energy-efficient systems, reducing operational costs and improving overall sustainability. High-Quality Equipment: The use of advanced, durable machinery ensures reliable and continuous operation, minimizing maintenance and downtime. This project underscores our capability to deliver tailored, scalable solutions that help clients like West Kenya Sugar optimize their production capacity while maintaining high efficiency and cost-effectiveness in the long term.

  • Warana Sugar Factory, Maharashtra, India | Uttam Sucrotech

    Domestic Project / Projects / Domestic Projects / Warana Sugar Factory, Maharashtra, India / Warana Sugar Factory, Maharashtra, India Uttam has successfully executed one of the largest multi-effect evaporation (Falling Film of HSA- 7500 m²) for process house capacity enhancement at Warana Sahakari Sakhar Karkhana, Warananagar. The project included the process design, supply and supervision of critical processing equipment, delivering significant improvements in energy efficiency and overall manufacturing performance. This achievement underscores Uttam’s expertise in delivering innovative, high-impact solutions that optimize plant operations while ensuring sustainable energy savings.” Project Scope: 3 Juice Heaters (379 m²): These high-performance juice heaters are designed to optimize heat transfer and enhance the thermal efficiency of the plant, ensuring the effective concentration of sugarcane juice. 4 Falling Film Evaporators (7500 m²): These evaporators are engineered to increase the evaporation rate, reducing energy consumption while maintaining the highest standards of juice concentration. Key Benefits: Improved Process Efficiency: The advanced equipment enhances heat transfer efficiency, reducing energy consumption in the boiling house. Energy Savings: The integration of Falling Film Evaporators ensures significant energy savings by utilizing a more efficient evaporation process. High-Performance Equipment: All equipment is designed for optimal performance, contributing to overall plant reliability and reduced downtime. This project reflects Uttam Sucrotech’s commitment to delivering cutting-edge solutions that drive operational excellence and sustainability in the sugar industry.

  • Sugar | Uttam Sucrotech

    Sugar / What We Do / Sugar / Uttam Sucrotech is your trusted partner in comprehensive sugar industry solutions. Being leaders in EPC Sugar Turnkey Projects, we also specialize in designing, manufacturing, and implementing Integrated Sugar Plants that streamline every stage of production, from raw material cultivation to refined sugar. Our integrated approach guarantees maximum efficiency, sustainability, and quality at every step. In addition to turnkey plants, we also provide standalone solutions for critical stages of sugar manufacturing. These include Sugar Refineries, Process/Boiling House Equipment, and Cane Milling and Juice Extraction Plants, offering tailored, high-performance systems for each stage of production.

  • PTPN XI, Unit Jatiroto, Indonesia | Uttam Sucrotech

    International project / Projects / International Projects / PTPN XI, Unit Jatiroto, Indonesia / PTPN XI, Unit Jatiroto, Indonesia Upgradation & Modernization of Complete Sugar Plant from 7500 TCD to 10000 TCD on EPC basis. Phase I Balancing of Sugar Plant at 7500 TCD Improvement in Sugar Color around 80 – 100 ICUMSA Improvement in Process Efficiencies Discontinue use of alternate fuel Phase II Expansion from 7500 to 10000 TCD Sugar Color around 80 – 100 ICUMSA Process Efficiencies comparable to benchmark Energy Efficient Sugar Plant with facility to Export Power

  • Contract Manufacturing | Uttam Sucrotech

    Contract manufacturing / What We Do / Contract Manufacturing / We are leaders in the design, manufacturing, and contract production of high-quality non-sugar equipment for a broad range of industries. With decades of engineering expertise and a commitment to innovation, we deliver reliable and sustainable solutions that cater to the needs of various sectors including Hydro Plants, Steel, Power Plants, and Petroleum industries. Contract Manufacturing Customized Solutions for Global Leaders We are leaders in the design, manufacturing, and contract production of high-quality non-sugar equipment for a broad range of industries. With decades of engineering expertise and a commitment to innovation, we deliver reliable and sustainable solutions that cater to the needs of various sectors including Hydro Plants, Steel, Power Plants, and Petroleum industries. Our team collaborates closely with clients from concept to completion, providing end-to-end solutions that meet international standards and exceed expectations. Whether you require bespoke equipment or mass production, Uttam Sucrotech is equipped to handle your contract manufacturing needs with precision and professionalism. Proud Partners to Global Industry Leaders We are honored to serve some of the world’s most renowned industrial giants, delivering solutions that power their success. Our esteemed clientele includes: SMS Group, Germany – A global leader in metallurgical plant construction. Tata Kalinganagar, India – One of India's largest integrated steel plants. Danieli Corus, Italy – A leading provider of steel plant solutions globally. Mecamidi HPP, India – Specialists in hydro power plant technology. Paul Wurth, Luxembourg – Renowned for their iron-making and steel industry expertise. JCDecaux, France – The world’s largest outdoor advertising company. Our partnerships with these industry leaders reflect our commitment to excellence and the trust they place in our capabilities to deliver high-quality, innovative solutions. OUR SECTORS OF EXPERTISE 1. Hydro Power Plants Uttam Sucrotech manufactures and supplies key components for hydroelectric power plants, such as: Turbine Components Penstocks & Gates Cooling Systems We have extensive experience in creating durable, high-performance solutions that enhance the efficiency and reliability of hydroelectric facilities. 2. Steel Industry In the steel sector, we deliver advanced equipment, including: Rolling Mill Components Blast Furnace Equipment Material Handling Systems Our solutions help steel manufacturers optimize their production processes and improve overall efficiency. 3. Power Plants We provide robust equipment for thermal and renewable energy plants, including: Boiler Pressure Parts Air Pollution Control Systems Turbine Auxiliaries Our products help power plants achieve better energy efficiency while meeting environmental regulations. 4. Petroleum & Petrochemical Industries For the petroleum sector, we supply essential equipment, such as: Heat Exchangers & Reactors Storage Tanks & Pressure Vessels Piping & Valves Our high-quality products are designed to withstand extreme conditions, ensuring safe and efficient operations in refining and petrochemical plants.

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