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- Energy Saving Projects - Uttam Sucrotech
Get ready for the Energy Saving Projects with Uttam Sucrotech. It helps optimize efficiency, reducing operational costs and improving performance. Call us now! Energy efficiency program / What We Do / Energy Saving / Uttam Sucrotech offers customized EPC solutions for Energy Efficiency Programs, including design, manufacturing, supply, civil construction, erection and commissioning. We have successfully completed 50+ energy saving projects for prominent clients. Why Energy Efficiency Matters Energy efficiency is essential for the profitability and viability of sugar plants, especially those without co-generation capabilities. Governments worldwide are enforcing energy conservation legislation, making energy-efficient equipment and systems critical for compliance and long-term sustainability. Customized Solutions for Optimal Performance We provide tailor-made energy efficiency solutions to: Reduce fuel consumption in existing sugar refineries Lower steam consumption to 28.5% or below on sugarcane Enhance power generation capabilities Increase crushing capacity without modifying the boiler setup Maintain process house power below 9 kW/TCH Achieve high-efficiency, high-pressure boilers above 2.2 tons of steam per ton of bagasse Target zero PRDS (Pressure Reducing De superheating Station) steam usage Advanced Technologies and Key Equipment Our energy efficiency initiatives include: Vapour Line Juice Heating and Direct Contact Heating Short Retention Time Clarifier (SRTC) Superheated Wash Water Systems for centrifugals Falling Film Evaporator and Optimization of Evaporator Stations Continuous Vacuum Pan (CVP) Mechanical Circulators in Batch Pans Variable Frequency Drives (VFDs) on pumps and compressors to adapt to plant capacity Planetary Gearboxes on essential equipment like clarifiers and crystallizers for increased efficiency Ongoing Research & Development We continuously innovate to set new standards in energy efficiency by: Achieving steam consumption below 28.5% on cane Utilizing 4th vapour for pan boiling Further reducing captive power consumption Implementing zero-discharge effluent solutions Recycling excess condensate for irrigation and potable water use Our dedicated engineering and project management teams are fully equipped to meet the challenges of energy-efficient project execution, even in remote and challenging locations, ensuring sustainable and cost-effective solutions for the future.
- Somdiaa Sugar, France | Uttam Sucrotech
international project / Projects / International Projects / Somdiaa Sugar, France / Somdiaa Sugar, France At USIPL, we are delighted to share a remarkable achievement that exemplifies our dedication to engineering excellence and global partnerships. We have completed a prestigious order for a 42 x 84 mill for the Somdiaa Group of France, for their sugar plant on the Ivory coast. Based on the design from A. Goninan of Australia, the supplied mill incorporates revolutionary design elements perfected by the USIPL design team, based on our experience for over 60 years in the global sugar industry.
- Manufacturing Facilities | Uttam Sucrotech
Manufacturing facilities / Who We Are / Manufacturing Facilities /
- Domestic Projects | Uttam Sucrotech
Explore Uttam Sucrotech’s domestic EPC sugar projects in India, delivering turnkey plants with in-house manufacturing, co-generation, and quality execution. FEATURED DOMESTIC PROJECTS / Projects / Domestic Projects / Ramala Sahkari Chini Mills Ltd. Ramala, India Panipat Cooperative Sugar Mills Limited Panipat, India Shri Ambalika Sugar Maharashtra, India Lauh Purush Chattisgarh, India DCM Shriram Ltd. Ajbapur, India Warana Sugar Ltd. Maharashtra, India Wave Industries Ltd. Punjab, India Godavari Sugar Karnataka, India JGN Sugar and Boifuels Pvt Ltd. Sitarganj, India Uttam’s Sugar Mills Barkatpur, Khai Kheri & Libberheri, India
- Who We Are | Uttam Sucrotech
Learn how Uttam Sucrotech delivers turnkey EPC sugar plant solutions through in-house manufacturing, quality assurance, CSR, and global presence. ABOUT US / Who We Are / A global leader for EPC execution of sugar, power & ethanol projects Established in 1962 in India, Uttam Sucrotech has grown into a globally recognized leader at the forefront of innovation in Engineering, Procurement and Construction (EPC), delivering world-class turnkey solutions in the Sugar, Power and Ethanol sectors. ISO-accredited for integrated IMS systems, we are trusted worldwide for our unwavering commitment to exceptional quality, reliability and sustainable excellence. We are one of the only companies worldwide to design, engineer and manufacture complete sugar plants entirely in-house . Leveraging decades of expertise, our state-of-the-art CNC-based manufacturing facilities produce 100% of sugar plant equipment. Giving us unmatched control over quality, precision and delivery timelines. This capability allows us to deliver fully integrated turnkey solutions, ensuring seamless execution, long-term performance and profitability for our clients. Working in synergy with our associate company , Uttam Agriculture , we deliver end-to-end EPC/EPCM solutions that ensure total integration from field to mill. As part of Uttam Agriculture, UttamExplante specializes in revolutionizing sugarcane cultivation through advanced in-vitro plant tissue culture , delivering premium, disease-free, genetically uniform, high-vigor seedlings adapted to local agro-climatic conditions. Our process ensures consistent quality, rapid multiplication and climate-resilient varieties for higher yields, stronger disease resistance and sustainable growth. Core Competencies Uttam Sucrotech is recognized globally as the only organization capable of managing a complete Greenfield sugar project. From modern agricultural practices and logistics for cane transportation to the design, civil work and supply of the entire plant, including erection and commissioning. Furthermore, Uttam Sucrotech excels in continued operation and maintenance of the farms and the sugar factories long after project completion. Our commitment to the industry is reflected in our specialized services, including delivery of: Greenfield EPC: Turnkey project development from concept to commissioning. Sugar EPC (Brownfield): Comprehensive end-to-end solutions for greenfield and expansion sugar projects. Co-Generation EPC: Efficient and sustainable power generation solutions. Ethanol Production Facilities: Supporting biofuel production with state-of-the-art distilleries. Energy Solutions: Providing reliable and sustainable power options, especially through biomass power co-generation. Sugar Refineries: Advanced facilities for high-grade refined sugar production. Cane Milling & Juice Extraction Plants: Efficient extraction and milling technology for optimal yield. Process/Boiling House Equipment: Precision-engineered equipment for enhanced sugar processing. Operations & Maintenance Services: Ensuring the longevity and optimal performance of all facilities. Uttam Agriculture (Associate Company): Delivering end-to-end EPC/EPCM solutions that ensure seamless integration from field to mill. UttamExplante (under Uttam Agriculture): Specializing in revolutionizing sugarcane cultivation through advanced in-vitro plant tissue culture Expanded Expertise In addition to sugar-focused EPC projects, Uttam Sucrotech also specializes in: Agriculture and Agro-Transportation Services & Consultancy: Because sugar is, in the real sense, produced in the agricultural fields and processed in sugar plants. Zero Liquid Discharge (ZLD) Solutions: Advanced environmental solutions for sustainable operations. Wastewater Treatment Plants: Tailored solutions for effective wastewater management and compliance. Contract Manufacturing: Non-sugar industrial projects across sectors, including hydro power plants, cement plants & steel plants. Global Reach and Proven Impact Headquartered in India, with offices across the country and at strategic locations in Dubai, Brazil and Singapore.Uttam Sucrotech operates on a truly global scale. The company has executed successful projects in countries across Latin America, Africa, the UAE, Asia & Europe, a testament to its engineering adaptability and high-quality standards across regions. Uttam Sucrotech’s focus on quality, innovation and customer satisfaction has established it as a trusted choice for executing EPC projects in the sugar industry. Commitment to Clients and Sustainable Excellence At Uttam Sucrotech, we have fostered long-term partnerships by understanding each client’s unique objectives, challenges and aspirations. This enables us to provide tailored solutions that drive growth and success. Whether it's an EPC project, a modernisation and expansion programme, or the supply of equipment, we are dedicated to excellence and quality, delivered with complete professionalism, within the project timelines. We are a socially responsible organization, prioritizing sustainable practices and ecologically friendly solutions. Embracing the latest technological advancements, we collaborate with our clients to develop cost-effective, environmentally conscious power generation, wastewater treatment, ZLD solutions and other innovations that contribute to a more sustainable environment. We are dedicated to building lasting, mutually rewarding relationships with our stakeholders, ensuring a safe and healthy workplace, and committing to environmental conservation and protection. OUR VISION Our goal is to provide comprehensive global solutions in sugar production, driven by innovative, reliable technologies and tailored services. We prioritize safety, reliability, and customize solutions to meet the unique needs of our clients. Through our efforts, we empower our clients to enhance resource productivity and profitability while upholding sustainability commitments. OUR PHILOSOPHY Cutting-edge technology Innovation-driven team Robust global presence Excellence in manufacturing Proven track record worldwide OUR STRENGTH To continuously improve our processes, meeting or exceeding all legal and regulatory standards, and to deliver a seamless, innovative experience to all stakeholders through excellence and ingenuity. OUR MISSION To deliver high-quality engineering solutions, products, and services that drive our clients’ success and create value for our business. We uphold transparency and goodwill in every client interaction, offering top-tier engineering products powered by world-class technologies. OUR GOAL GROUP HISTORY Our Group of Companies have 60 plus years of experience in Sugar Machinery and Equipment Manufacturing for Indian and Global markets. The Group has developed core competency in the execution of turnkey Engineering Projects especially for the Sugar and Co-generation industry. It has over the years, developed a successful and unmatched track-record in comprehensive project execution and co-ordination. Quality Assurances Accreditation and Certification We ensure that the company adequately identifies customer requirements, through all Quality Management System processes, to achieve customer satisfaction with a closed-loop Process Model methodology. To ensure that Health, Safety, Environment and Quality Integrated Management System of Uttam Sucrotech is performing well, we are certified with the following certifications. Explanate Download Agriculture Download FFE Download Rotary Vacuum Filters Download Cane Unloading Download Spares Download Batch Vacuum Pan Download Crystallizers Download Tailflex Coupling Download SRT Download CVP Download Rotary Juice Screens Download Process House Download Boilers Download Mills Download Preparatory Devices Download COMPANY BROCHURES / Who We Are /
- Global Presence | Uttam Sucrotech
global presence / Who We Are / Global Presence / 58+ Countries 450+ Projects Completed Uttam Sucrotech has established a robust global presence, delivering excellence across 58 countries with 450+ completed projects . Our expertise in Engineering, Procurement, and Construction (EPC) solutions spans continents, enabling us to execute turnkey projects in regions including Latin America, Africa, the Middle East, Asia and beyond. Each project reflects our commitment to quality, innovation and sustainability, tailored to meet the unique needs of our international clients. From integrated sugar plants, co-generation, and ethanol facilities to agro-industrial systems and more, Uttam Sucrotech continues to set benchmarks globally, building long-lasting partnerships and contributing to industrial growth worldwide. Uttam Sucrotech’s strong footprint spans nearly across all major sugarcane-producing regions worldwide. FEATURED CLIENTS
- Wave Industries Ltd., Punjab, India | Uttam Sucrotech
Domestic project / Projects / Domestic Projects / Wave Industries Ltd., Punjab, India / Wave Industries Ltd., Punjab Uttam successfully executed the expansion of Wave Industries Ltd. to a 12,000 TCD capacity, delivering advanced solutions to boost efficiency and output. The project featured the installation of a 45” x 90” Three Roller Mill equipped with GRPF (Grooved Roller Pressure Feeder) and Feed Roller systems, engineered to significantly enhance juice extraction and improve processing efficiency. This expansion highlights Uttam’s capability to provide cutting-edge milling solutions that drive higher productivity and performance in the sugar industry. Key Highlights: Capacity Expansion: Upgraded the plant to handle 12,000 TCD with advanced milling technology. Efficient Crushing: The GRPF and Feed Roller systems optimize cane feeding, ensuring maximum extraction and reducing wear. Increased Efficiency: The new mill design improves extraction rates, energy use, and overall operational cost efficiency. Seamless Integration: Advanced automation ensures smooth integration with existing infrastructure for minimal downtime. This upgrade enhanced operational capacity, energy efficiency, and overall plant performance.
- Shri Ambalika Sugar, Maharashtra, India | Uttam Sucrotech
domestic projects / Projects / Domestic Projects / Shri Ambalika Sugar, Maharashtra, India / Shri Ambalika Sugar, Maharashtra, India Shri Ambalika Sugar Private Limited, located at Ambika Nagar, Taluka Karjat, District Ahmednagar, Maharashtra, is a flagship greenfield project executed by UTTAM on a complete EPC basis. The plant was originally commissioned with a capacity of 2,500 TCD (expandable to 4,000 TCD) and a 15 MW co-generation facility , all designed, manufactured, erected and commissioned by UTTAM. Over the years, the project has been upgraded with strategic additions and modifications , transforming it into one of the region’s most advanced sugar facilities. Salient Features: Project Type: Greenfield Sugar Plant Present Crushing Capacity: 11,000 TCD + 4,500 TCD (including in-built capacity) Steam Consumption: 35–36% Sugar Type: Plantation White Sugar Sugar Quality: 80 ICUMSA This plant stands as a testament to UTTAM’s engineering excellence and commitment to delivering energy-efficient, high-performance sugar industry solutions.
- EPC | Uttam Sucrotech
EPC / What We Do / EPC / Engineering | Procurement | Construction & Turn Key Projects Uttam Sucrotech has grown into a globally recognized leader at the forefront of innovation in Engineering, Procurement and Construction (EPC), delivering world-class turnkey solutions in the Sugar, Power and Ethanol sectors. We are one of the only companies worldwide capable of manufacturing complete sugar plants entirely in-house at our ISO-certified workshops. We combine decades of expertise with advanced technical capabilities to deliver turnkey solutions that meet the highest global standards. Uttam Sucrotech undertakes projects on a complete EPC/Turnkey basis, covering all phases from conceptualization to commissioning. Our extensive experience spans multiple successful EPC projects executed across Latin America, Africa, UAE, Asia and many others all over the globe. Our comprehensive EPC solutions for Co-Generation Plants include every stage from steam generation to power generation, encompassing design, manufacturing, supply, civil construction, erection, and commissioning. Specializing in both biomass and coal-based captive and co-generation power plants, we bring extensive experience in turbine setups from leading regions such as Europe, Japan, and India. Greenfield EPC At Uttam Sucrotech, we have developed competencies if delivering end-to-end greenfield EPC solutions for the Sugar, Power, Ethanol sectors. With over six decades of expertise, we provide our clients with world-class turnkey projects that are developed with precision engineering, advanced Sugar EPC We have created an enviable reputation for In-house manufacturing of all the related Sugar Plant equipment, maintaining the highest Quality standards. Co-Generation EPC Provides world-class EPC solutions for Co-Generation Plants, delivering end-to-end services from steam generation to power generation.
- Godavari Sugar, Karnataka, India | Uttam Sucrotech
Domestic Project / Projects / Domestic Projects / Godavari Sugar, Karnataka, India / Godavari Sugar, Karnataka 50” x 100” Three Roller Mill with GRPF and Feed Roller Uttam successfully executed a major milling technology upgrade for the Godavari Sugar project in Karnataka, delivering a state-of-the-art 50” x 100” three-roller mill designed for higher efficiency and superior sugar recovery. The system integrates Grooved Roller Pressure Feeder (GRPF) technology along with an additional feed roller, ensuring enhanced juice extraction and improved throughput. Project Highlights: Mill Configuration: Advanced 50” x 100” three-roller system GRPF Technology: Improved juice extraction for higher recovery Feed Roller Addition: Optimized cane feeding for maximum efficiency This cutting-edge milling solution not only boosts productivity but also reduces energy consumption, reinforcing Godavari Sugar’s commitment to innovation, sustainability and high-performance sugar production in Karnataka.
- Waste Water Treatment Plant | Uttam Sucrotech
Waste water treatment plant / What We Do / Waste Water Treatment Plant / Our wastewater treatment technologies raise the quality of the water to industrial standards, or to meet specific requirements around the safe discharge or reuse of industrial wastewater. We specialize in industrial wastewater treatment, with our specialist solution targeting the hardest-to-treat contaminants to ensure regulations are met. The systems are intended for different types of pollution and levels of contamination. Both processes aim to prevent water pollution and protect our finite water sources. Understanding Wastewater Characteristics Chemical Composition: Detailed analysis of biochemical oxygen demand (BOD), chemical oxygen demand (COD), total suspended solids (TSS), and specific pollutants. Flow Rate Analysis: Assessing diurnal and seasonal variations to design for peak and average load conditions. Mass and Hydraulic Loading Mass Balance Hydraulic Profile Preliminary Treatment Screening Grit Chambers Primary Treatment Sedimentation Tanks Secondary (Biological) Treatment Activated Sludge Process Trickling Filters Tertiary (Advanced) Treatment Filtration Systems Nutrient Removal Disinfection Advanced Technologies Membrane Bioreactors (MBR) Reverse Osmosis (RO) Constructed Wetlands Sustainability and Efficiency Energy Optimization Resource Recovery Green Infrastructure Instrumentation and Control Automated Monitoring Predictive Maintenance Community and Environmental Benefits Activated Sludge Process Trickling Filters Tertiary (Advanced) Treatment Public Health Environmental Protection Economic Value
- Horyal Investment Holding Company, Uganda | USIPL
International project / Projects / International Projects / Horyal Investment Holding Company / Horyal Investment Holding Company, Uganda Horyal Sugar Factory (Atiak) is a Greenfield Sugar Project promoted by Horyal Investment Holding Company Limited. The Sugar Factory is located in Gem Farm, Atiak sub-county, Kilak County, in Amuru District, in the Northern Region of Uganda. The new sugar factory has a capacity to crush 1,650 tonnes of raw cane daily, producing 66,000 tonnes (66,000,000 kg) of sugar annually. USIPL is the EPC contractor of the project. The salient features of the project are: Location: Atiak sub-county, Amuru District Plant Capacity: 1,650 TCD Steam Generation: 50 t/h; 45 kg/cm²(a); 485°C size Power Co-generation: 6 MWh The commissioning of the factory is expected in early 2018 with first production output of sugar planned for June 2018. Positive Impact of the Project in the Region The factory will employ over 1,500 people and has contracted with over 5,000 out-growers. The promoters of the company have established a working relationship with Gulu Women Entrepreneurs Association Limited (GWEAL) with an objective to develop the districts of Amuru, Atiak, Kamdin and Noya in Northern Uganda.

